Vehicle Camera Heat Transfer Unit and Terminals

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The increasing heat generated by high-performance imaging sensors in compact vehicle-mounted cameras poses a challenge for effective heat dissipation, especially in closed, narrow spaces where traditional heat dissipation techniques are insufficient.

Innovation Solution

The imaging apparatus incorporates a heat transfer unit with insulating properties connected to terminals, along with a first heat transfer member integrally formed within the housing to extend from circuit boards, enhancing heat dissipation by transferring heat to terminals and utilizing a sealing member for efficient heat transfer to the outside, while maintaining waterproof and dustproof properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the imaging apparatus is made compact with high-performance imaging sensors, then the imaging performance is improved, but the heat dissipation becomes insufficient due to the closed, narrow space

Engineering Contradiction:
Improveimaging performanceVSAvoidheat dissipation
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

A heat transfer unit with insulating properties is introduced as an intermediary component connected to the terminals. This heat transfer unit mediates between the heat-generating imaging sensor and the terminals, transferring heat to the terminals while maintaining electrical insulation, thus resolving the contradiction between compact high-performance imaging and heat dissipation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The terminals are given multiple functions: they serve both as electrical connection points for signal transmission and as heat dissipation paths. By making the terminals multi-functional, the patent achieves both electrical connectivity and thermal management within the compact housing space

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If a heat transfer unit with insulating properties is connected to terminals for heat dissipation, then heat dissipation is improved, but the complexity of the device structure increases

Engineering Contradiction:
Improveheat dissipationVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heat transfer unit is integrated with the existing terminal structure rather than being a completely separate component. This merging approach allows heat dissipation functionality to be added while minimizing the increase in structural complexity by utilizing existing structural elements

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If heat is transferred to terminals for dissipation, then temperature control is improved, but the insulation requirements become more stringent to prevent electrical interference

Engineering Contradiction:
Improvetemperature controlVSAvoidinsulation requirements
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heat transfer unit with insulating properties acts as a mediator that simultaneously addresses heat transfer and electrical insulation requirements. The insulating material in the heat transfer unit prevents electrical interference while allowing thermal energy to pass through, thus meeting both temperature control and insulation requirements without additional complex insulation structures

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves heat dissipation from the inside of the housing to the outside, effectively suppressing temperature rise and maintaining performance by generating a temperature gradient within the housing, thus preventing deterioration of the imaging optical system.

Implementation Method 1

a heat transfer unit having insulating properties and connected to the plurality of terminals, the heat transfer unit for transferring heat generated from at least one of the image sensor and the electronic component to the plurality of terminals

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a heat transfer unit having insulating properties and connected to the plurality of terminals

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS10766431B2Imaging apparatus and vehicle
Publication Date: 2020.09.08 KYOCERA CORP
  • US10766431B2 patent drawing
  • US10766431B2 patent drawing

AI summary

Provided is an imaging apparatus (10) including an imaging optical system (20), an image sensor (31), one or more circuit boards including at least one of the image sensor and an electronic component mounted thereon, a housing (11) including an opening that exposes the imaging optical system to a subject and supporting the imaging optical system, the image sensor, and the one or more circuit boards, a signal terminals (41) that transmit an image signal of the subject image captured by the image sensor to an outside of the housing, and a heat transfer unit (44) having heat conductivity connected to the plurality of terminals, the heat transfer unit that transfers heat generated from at least one of the image sensor and the electronic component to the plurality of terminals.