Vehicle Camera Housing Assembly With Adhesive Groove Mounting

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Solution Overview

Problem

The existing mounting process for vehicle cameras is costly and requires multiple separate parts, making it inefficient and complex.

Innovation Solution

A method involving a pre-mounting module where a first housing part and a housing outer part of the camera are cohered using an adhesive part, eliminating the need for additional retaining clips and simplifying the mounting process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple separate parts (housing outer part, seal, retaining clip, first housing part) are used to mount the camera, then the cohesion and stability of the mounting are improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecohesion stabilityVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate mounting components (housing outer part, seal, and retaining clip) into an integrated housing structure. The housing outer part includes integrated sealing elements and retaining features that eliminate the need for separate clips, thereby reducing component count while maintaining mounting stability and cohesion.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing outer part is designed to perform multiple functions simultaneously: it provides structural support, sealing, and retaining capabilities. This multi-functional design replaces the need for separate specialized components, reducing overall device complexity while maintaining reliable mounting.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple separate parts and mounting steps are used, then the mounting stability is improved, but the mounting time and productivity are reduced

Engineering Contradiction:
Improvemounting stabilityVSAvoidmounting speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

By integrating the seal and retaining features into the housing outer part itself, the patent reduces the number of separate mounting steps. The housing outer part can be installed as a single component that simultaneously provides sealing and retaining functions, thereby accelerating the mounting process while maintaining stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing outer part is pre-designed with integrated sealing and retaining features during manufacturing. This preliminary integration means that during actual mounting, no additional steps are required to install separate seals or clips - the stability-providing features are already built-in, thus improving mounting speed.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If additional retaining clips and separate seals are used, then the cohesion between housing parts is improved, but the manufacturing cost and ease of manufacture are worsened

Engineering Contradiction:
Improvecohesion strengthVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent integrates the retaining clip functionality and seal into the housing outer part structure. This merging reduces the total number of parts that need to be manufactured, stored, and assembled, thereby simplifying the manufacturing process and reducing costs while maintaining the necessary cohesion strength through the integrated design.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the number of components needed, stabilizes the cohesion between housing parts, and simplifies the mounting process, making it faster and more efficient.

Implementation Method 1

introducing an adhesive part into the first groove and/or into the second groove; assembling and retaining the first housing part to the housing outer part by an adhesive connection, wherein thereto the adhesive part in the first groove adheres to the first housing part and the adhesive part on the second groove adheres to the housing outer part

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS12233785B2Method for mounting a camera for a vehicle, pre-mounting module for a camera as well as camera
Publication Date: 2025.02.25 CONNAUGHT ELECTRONICS
  • US12233785B2 patent drawing
  • US12233785B2 patent drawing
  • US12233785B2 patent drawing

AI summary

A method for mounting a camera for a vehicle providing a first housing part of an electronic housing for the camera, in which a first groove is formed on an outer side of the first housing part, providing a housing outer part separate from the first housing part, which comprises a plug channel and an inner side, wherein a second groove is formed on the inner side, introducing an adhesive part into the first groove and/or into the second groove, assembling and retaining the first housing part to the housing outer part by an adhesive connection, wherein thereto the adhesive part in the first groove adheres to the first housing part and the adhesive part on the second groove adheres to the housing outer part.