Camera Optical Lens with Aspherical Prism for Telephoto Miniaturization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The complexity and increased number of lens sheets in mobile phone lenses make it challenging to achieve high imaging quality and telephoto properties while maintaining a compact structure and low distortion, which is difficult to optimize and manufacture effectively.

Innovation Solution

A camera optical lens design using a combination of one prism and one lens sheet, where the optical path turning element has a refractive power with aspherical incident and exit surfaces and a planar reflecting surface, allowing light to be redirected, and a second lens with negative refractive power, optimizing focal length and image quality with fewer components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the number of lens sheets is increased to achieve telephoto properties and high imaging quality, then the imaging quality and focal length are improved, but the system complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveimaging qualityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple optical functions into fewer lens sheets. Specifically, it uses only two lens sheets (first and second lens sheets) to achieve telephoto properties and high imaging quality, whereas conventional systems require 7-8 lens sheets. This merging of functions reduces system complexity while maintaining imaging performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The first lens sheet is designed with multi-functional capabilities, incorporating both telephoto properties and aberration correction functions that would traditionally require separate components. This multi-functionality allows the system to achieve high imaging quality with fewer elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Length of stationary object

If the number of lens sheets is increased to achieve telephoto properties and high imaging quality, then the focal length is improved, but the manufacturing difficulty increases

Engineering Contradiction:
Improvefocal lengthVSAvoidmanufacturing difficulty
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The patent merges multiple optical functions into fewer lens sheets, achieving a total effective focal length of 20mm≤f≤30mm with only two lens sheets. This reduces the number of manufacturing steps, alignment requirements, and assembly complexities compared to conventional 7-8 lens sheet systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs specific parameter ranges for the lens sheets, including refractive indices (1.45≤N1<1.68, 1.60≤N2<1.85), Abbe numbers (20≤V1<60, 20≤V2<60), and focal length ratios (0.30≤f1/f≤0.70, −0.50≤f2/f≤0.10), which optimize both the achieved focal length and manufacturability within controlled tolerances.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If more lens sheets are used to correct aberrations and improve image quality, then the imaging quality is improved, but the light loss increases

Engineering Contradiction:
Improveimage qualityVSAvoidlight loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent combines aberration correction and image quality enhancement functions into the two lens sheets through careful design of their refractive powers, curvatures, and spacing. This eliminates the need for additional correction lenses that would further reduce light transmission, thereby maintaining high image quality with minimal light loss.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If the number of lens sheets is increased to achieve high imaging quality, then the aberration correction is improved, but the distortion increases

Engineering Contradiction:
Improveaberration correctionVSAvoiddistortion
Core Design Contradiction:
Measurement precisionVSShape

Solution Approach 1:

The patent employs specific parameter ranges and conditional expressions (0.30≤f1/f≤0.70, −0.50≤f2/f≤0.10, 1.45≤N1<1.68, 1.60≤N2<1.85, 20≤V1<60, 20≤V2<60) that simultaneously optimize aberration correction and control distortion, achieving high imaging quality with fewer lens sheets while maintaining geometric accuracy.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves ultra-long effective focal length, miniaturization, and high imaging quality with a simpler structure, reducing light loss and improving aberration correction, making it suitable for portable electronic products.

Implementation Method 1

The optical path turning element has a refractive power and has an incident surface, a reflecting surface and an exit surface, both the incident surface and the exit surface are aspherical lens surfaces

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the reflecting surface is a planar lens surface, and the optical path turning element is configured so that light incident on the optical path turning element through the incident surface along a direction of a Y optical axis is reflected by the reflecting surface

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12078779B2Camera optical lens
Publication Date: 2024.09.03 ZHEJIANG SUNNY OPTICAL CO LTD
  • US12078779B2 patent drawing
  • US12078779B2 patent drawing
  • US12078779B2 patent drawing

AI summary

A camera optical lens is provided consisting of: an optical path turning element and a second lens having a refractive power. The optical path turning element has a refractive power and has an incident surface, a reflecting surface and an exit surface, both the incident surface and the exit surface are aspherical lens surfaces, the reflecting surface is a planar lens surface. The optical path turning element is configured so that light incident on the optical path turning element through the incident surface along a direction of a Y optical axis is reflected by the reflecting surface and then exits through the exit surface along a direction of an X optical axis, where the direction of the Y optical axis and the direction of the X optical axis cross each other; and wherein a total effective focal length f of the camera optical lens can satisfy 20 mm≤f≤30 mm.