Camera Optical Lens Free-Form Surface Distortion Correction

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Solution Overview

Problem

Existing camera optical lenses with wide angles and high pixel imaging elements face challenges in achieving low TV distortion (<1.0%) and excellent optical performance, particularly due to insufficient correction of distortion ratios and focal length relationships among lens elements.

Innovation Solution

A camera optical lens design with seven lenses, where specific ratios of focal lengths and on-axis distances are optimized, and the image-side surface of the seventh lens is set as a free-form surface, satisfying conditions such as |f2/f3|≤0.07 and 0.35≤D23/f≤0.45, to improve distortion correction and achieve a full viewing angle of more than 110 degrees.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the focal length ratios and on-axis distances are not optimized, then the lens structure is simpler, but the TV distortion correction is insufficient (|TV_D|>1.0%)

Engineering Contradiction:
ImproveTV distortion correctionVSAvoidlens structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by precisely controlling the focal length ratios (f2/f3, f2/f4) and on-axis distances (D12, D23) of lens elements. By optimizing these parameters within specific ranges, the design achieves |TV_D|≤1.0% distortion correction while maintaining a manageable seven-lens structure, resolving the contradiction between distortion correction precision and structural complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs free-form surfaces on specific lens elements (particularly the seventh lens) to correct distortion. The free-form surface geometry allows for precise control of light ray paths across the field of view, enabling superior distortion correction without requiring an excessive number of lens elements.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Manufacturing precision

If more lens elements are added to improve optical performance, then the distortion correction improves, but the device complexity increases

Engineering Contradiction:
Improveoptical performanceVSAvoidnumber of lenses
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Instead of simply adding more lens elements, the patent optimizes the parameters of existing seven lenses, including focal lengths, on-axis distances, and refractive indices. This parameter optimization achieves excellent optical performance (|TV_D|≤1.0%, 2ω>110°) without increasing the number of lens elements beyond seven.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The introduction of free-form surfaces on specific lens elements provides additional degrees of freedom for correcting optical aberrations. This allows the seven-lens system to achieve performance that would typically require more conventional spherical lens elements.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Area of stationary object

If the focal length ratios are increased to improve wide-angle performance, then the full viewing angle increases, but the distortion correction becomes insufficient

Engineering Contradiction:
Improvefull viewing angleVSAvoiddistortion correction
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent achieves the dual goal of wide-angle performance (2ω>110°) and distortion correction (|TV_D|≤1.0%) by carefully controlling the focal length ratios (|f2/f3|≤0.07, −0.50≤f2/f4≤−0.30) and on-axis distances (0.58≤D12/f≤0.64, 0.35≤D23/f≤0.45). These parameter constraints ensure that the wide-angle capability does not compromise distortion correction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The free-form surface on the seventh lens element provides the necessary correction for distortion that arises from wide-angle geometry. The non-spherical surface profile compensates for the barrel distortion inherent in wide-angle designs, enabling both large field of view and accurate image geometry.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lens design effectively reduces TV distortion to less than 1.0%, enhancing optical performance and achieving a wide angle view, suitable for smartphone and webcam applications with high-pixel imaging elements.

Implementation Method 1

a seventh lens having a negative refractive power and provided with an image-side surface as a free-form surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12001081B2Camera optical lens
Publication Date: 2024.06.04 CHANGZHOU RAYTECH OPTRONICS CO LTD
  • US12001081B2 patent drawing
  • US12001081B2 patent drawing
  • US12001081B2 patent drawing

AI summary

The present invention relates to a field of optical lens, and provides a camera optical lens including, from an object side to an image side in sequence: a first lens having a negative refractive power, a second lens having a positive refractive power, a third lens, a fourth lens having a negative refractive power, a fifth lens having a positive refractive power, a sixth lens, a seventh lens having a negative refractive power and provided with an image-side surface as a free-form surface; and the camera optical lens satisfies conditions of: |f2/f3|≤0.07; −0.50≤f2/f4≤−0.30; 0.58≤D12/f≤0.64; and 0.35≤D23/f≤0.45. The camera optical lens provided by the present disclosure has |TV_D|&lt;1.0%, has excellent optical performance, is of wide angle with 2ω&gt;110°, and includes seven lenses.