Camera Lens Module Spring Suspension Aperture Design

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Solution Overview

Problem

Existing camera lens modules have a limited aperture size due to the space occupied by the connecting screw structure between the lens barrel and the camera lens mount, restricting the enlargement of the aperture.

Innovation Solution

The camera lens module design eliminates the camera lens mount and connecting screw structure by suspending the lens assembly directly on upper and lower springs, incorporating a coil and magnetic element for movement, and using a spacer block to adjust the lens position, allowing for a larger aperture and reduced total track length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If a camera lens mount and connecting screw structure are used to connect the lens barrel, then the structural stability and assembly reliability are improved, but the aperture size is limited due to the space occupied by the connecting structure

Engineering Contradiction:
Improveaperture sizeVSAvoidstructure complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The patent removes the camera lens mount and connecting screw structure from the optical system. The lens barrel is directly suspended on upper and lower springs, eliminating the intermediate mounting structure that previously occupied space and limited aperture enlargement.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent integrates the lens barrel directly with the spring suspension system, merging the previously separate components (lens mount, connecting screws, and springs) into a unified structure where the springs directly support the lens barrel, simplifying the overall assembly.

Inventive Principle:
Principle #5Merging (Combining)

2Length of stationary object

If the camera lens mount and connecting screw structure are used, then the assembly reliability is improved, but the total track length is increased and the module becomes less compact

Engineering Contradiction:
Improvetotal track lengthVSAvoidassembly complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent extracts and removes the camera lens mount and connecting screw structure, directly suspending the lens assembly on springs. This elimination of intermediate components reduces the total track length and simplifies the assembly process.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a rigid mount with screws to connect the lens barrel (traditional approach), the patent inverts the approach by using a flexible spring suspension system that directly holds the lens barrel, achieving both compactness and assembly simplicity.

Inventive Principle:
Principle #13The other way round (Inversion)

3Area of moving object

If the lens assembly is directly suspended on springs without a camera lens mount, then the aperture can be enlarged and the structure simplified, but the positioning precision and stability may be affected

Engineering Contradiction:
Improveaperture sizeVSAvoidpositioning precision
Core Design Contradiction:
Area of moving objectVSManufacturing precision

Solution Approach 1:

The patent introduces a spacer block as an intermediary component between the magnetic element and the bottom of the case. This spacer block presses the lower spring against the bottom, providing a stable reference point and ensuring precise positioning of the lens assembly while maintaining the benefits of the simplified spring suspension structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If the connecting screw structure is removed, then the assembly process is simplified and costs are reduced, but the structural stability may be compromised

Engineering Contradiction:
Improveassembly easeVSAvoidstructural stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent merges the lens barrel directly with the spring suspension system, eliminating the need for separate mounting brackets and connecting screws. The upper spring connects directly to the lens barrel, creating a unified structure that is both easier to assemble and sufficiently stable.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the mechanical screw connection system with a spring-based suspension system. This substitution eliminates the need for threading, tightening, and alignment operations associated with screws, while providing inherent stability through the elastic properties of the springs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enlarges the aperture, simplifies assembly, reduces costs, and enables auto-focusing, while being suitable for single or dual camera lenses, making the module more compact and efficient.

Implementation Method 1

An upper end of the lens barrel main body is suspended on the upper spring and a lower end of the lens barrel main body is suspended on the lower spring

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a magnetic element that interacts with the coil for driving the lens assembly to move when the coil is energized

Methodology Applied
Scientific EffectElectromagnetic interaction: Lorentz Force

Data Source

PatentUS10042139B2Camera lens module
Publication Date: 2018.08.07 SAE MAGNETICS (HK) LTD
  • US10042139B2 patent drawing
  • US10042139B2 patent drawing
  • US10042139B2 patent drawing

AI summary

A camera lens module includes a case and a bottom coupled with the case to form an accommodating space, having an upper spring, a lens assembly and a lower spring accommodated in the accommodating space. The lens assembly includes a lens barrel main body and a group of lenses provided in the lens barrel main body. An upper end of the lens barrel main body is suspended on the upper spring, and a lower end of the lens barrel main body is suspended on the lower spring. The upper spring is connected with the case, and the lower spring is connected with the bottom. In the camera lens module, the lens assembly is directly suspended on upper and lower springs. This eliminates the camera lens mount of existing camera lens module as well as the connecting screw structure between the camera lens mount and the lens barrel.