Loading and unloading station and also loading and/or unloading method of a cooking apparatus to determine the load of the cooking chamber of the cooking device

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Solution Overview

Problem

Current cooking devices face challenges in accurately determining the loading of food in cooking chambers with multiple insertion levels, particularly due to the harsh conditions within the cooking chamber that can impair sensing devices and the need for efficient food recognition and insertion detection.

Innovation Solution

A sensing device equipped with cameras, such as RGB, stereo, time-of-flight, or light field cameras, mounted on a movable frame or trolley, which can record images and evaluate them for insertion height and food detection, allowing for automatic identification of food type, quantity, and position, and communicate with a control device for optimized cooking processes without exposing sensors to the cooking chamber atmosphere.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensors are positioned inside the cooking chamber for direct food detection, then detection precision is improved, but the sensors are exposed to harsh conditions causing reliability deterioration

Engineering Contradiction:
Improvefood detection precisionVSAvoidsensor reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces an intermediary optical system (cameras, mirrors, lenses) positioned outside the cooking chamber that indirectly detects food characteristics without exposing sensors to harsh thermal conditions. The optical mediator transfers information from the food to the sensor through the chamber wall or opening, resolving the contradiction between direct detection precision and sensor reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct physical contact sensors with optical detection systems (cameras, light fields, time-of-flight sensors) that can detect food properties through electromagnetic radiation rather than mechanical or thermal contact, allowing detection without exposing sensors to high temperatures and harsh cooking chamber conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If multiple cameras and detection systems are added to accurately determine loading at multiple insertion levels, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveloading detection precisionVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs time-of-flight cameras and light field cameras that add a temporal and optical dimension to detection, enabling depth and distance measurement without requiring multiple physical camera positions. This dimensional approach allows accurate loading detection at multiple insertion levels while avoiding the complexity of installing numerous cameras throughout the chamber.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses multi-functional camera systems that can simultaneously perform multiple detection tasks (RGB imaging, depth mapping, light field analysis) through a single integrated device, reducing the overall number of components needed while maintaining high measurement precision across multiple insertion levels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If cameras are mounted on a movable trolley for flexible positioning, then adaptability is improved, but the system requires additional mechanical infrastructure increasing device complexity

Engineering Contradiction:
Improvecamera positioning flexibilityVSAvoidmechanical infrastructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a movable camera system mounted on a trolley that can dynamically reposition itself to access different insertion levels and angles. This dynamic positioning capability provides adaptability for detecting food at various locations while using a simple, standardized trolley mechanism rather than complex fixed mounting structures for each position.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and automatic detection of food loading, reducing the risk of sensor damage and improving cooking efficiency by providing real-time data for program selection and preparatory actions, while maintaining sensor integrity and flexibility in operation.

Implementation Method 1

a camera device for recording images which are evaluated or can be evaluated in a data processing device

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a time-of-flight camera, also called runtime camera

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 3

a plenoptical camera, also called light field camera

Methodology Applied
Scientific EffectLight field: Plenoptic Camera

Data Source

PatentUS12064054B2Loading and unloading station and also loading and/or unloading method of a cooking apparatus to determine the load of the cooking chamber of the cooking device
Publication Date: 2024.08.20 RATIONAL AG
  • US12064054B2 patent drawing

AI summary

A loading and/or unloading station of at least one cooking device with a plurality of insertion levels defining insertion heights for food in at least one cooking chamber, the at least one insertion and/or food carrier which can be loaded with at least one food can be placed at each insertion height, the loading and/or unloading station including a sensing device for determining the loading of the cooking chamber, which has at least one camera device for recording images which are evaluated or can be evaluated in a data processing device.