Camera Module Buffer Layer for Impact Protection

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Solution Overview

Problem

As camera module components, such as optical filters, increase in size with higher resolution, they become more susceptible to damage from impact forces when electronic devices fall, leading to a risk of breakage.

Innovation Solution

Incorporating a buffer layer made of elastic material, such as rubber, within the camera module's supporting seat to absorb impact forces and protect the optical filter during drops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the optical filter size is increased to support higher resolution, then the imaging quality is improved, but the susceptibility to impact damage increases

Engineering Contradiction:
Improveimaging resolutionVSAvoidimpact resistance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by placing a buffer layer between the lens holder and the supporting seat before impact occurs. This buffer layer, made of elastic material, is pre-positioned to absorb impact forces when the device is dropped, protecting the optical filter from damage while allowing the filter to maintain its larger size for high-resolution imaging.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Measurement precision

If the optical filter size is increased to support higher resolution, then the imaging quality is improved, but the risk of breakage during drops increases

Engineering Contradiction:
Improveimaging resolutionVSAvoidimpact damage risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses an intermediary approach by introducing a buffer layer as a mediator between the lens holder and the supporting seat. This buffer layer acts as an intermediate element that absorbs and dissipates impact forces, reducing the transmission of harmful shock waves to the optical filter while allowing the filter to maintain its larger dimensions for high-resolution imaging.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a buffer layer is added to protect the optical filter, then the impact resistance is improved, but the device complexity increases

Engineering Contradiction:
Improveimpact resistanceVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies flexible shells and thin films by using a thin buffer layer made of elastic material between the lens holder and the supporting seat. This thin flexible layer provides effective impact protection without significantly increasing the overall device complexity or volume, as it can be integrated into the existing supporting seat structure.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The buffer layer effectively reduces the risk of filter damage by cushioning the impact force, ensuring the optical filter remains intact during accidental drops.

Implementation Method 1

Incorporating a buffer layer made of elastic material, such as rubber, within the camera module's supporting seat to absorb impact forces and protect the optical filter during drops

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11546494B2Camera module and electronic device having buffer layer with the optical filter
Publication Date: 2023.01.03 TRIPLE WIN TECH (SHENZHEN) CO LTD
  • US11546494B2 patent drawing
  • US11546494B2 patent drawing
  • US11546494B2 patent drawing

AI summary

A camera module includes a supporting seat, a filter, and a lens assembly. The supporting seat defines a window passing through the supporting seat. An annular flange extending from an inner wall of the window towards the central axis of the window. The filter is fixed on the annular flange. The lens assembly is fixed on the supporting seat. The lens assembly includes a lens holder and a lens disposed in the lens holder. A surface of the supporting seat facing the lens assembly is recessed to form at least two receiving slots surrounding the window. A buffer layer is disposed in each of the at least two receiving slots. An orthogonal projection of the lens on a plane of the buffer layer at least partially overlaps with the buffer layer, and lens is spaced apart from the filter.