Camera Module Dustproof Layer for Image Quality

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Solution Overview

Problem

Camera modules are prone to dust and impurity accumulation, which can lead to image staining and contamination when the module is shaken or dropped, due to the lack of effective protection for the filter and photosensitive chip.

Innovation Solution

A dustproof layer is integrated onto the circuit board, specifically designed to absorb pollutants, dust, and impurities, forming a protective barrier between the photosensitive chip and the environment, preventing contamination and improving image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the lens is installed in the lens holder without additional protection, then the assembly is simple, but dust and impurities can be easily gathered leading to image staining

Engineering Contradiction:
Improveimage qualityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies a dustproof film (thin film) covering the photosensitive chip and filter areas. This film prevents dust and impurities from contacting these components while maintaining a relatively simple overall structure. The film is integrated into the circuit board assembly, providing protection without requiring complex additional structures.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The dustproof film acts as an intermediary barrier between the external environment (dust, impurities) and the sensitive components (photosensitive chip, filter). This mediator layer prevents direct contact between harmful particles and the components that would cause image staining, while allowing light to pass through to the photosensitive chip.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the filter is exposed without protection, then the structure is simple, but dust and impurities fall on the filter causing image staining

Engineering Contradiction:
Improveimage qualityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dustproof film is positioned to cover the filter area, creating a protective barrier that prevents dust and impurities from settling on the filter. This maintains image quality by ensuring the filter remains clean, while the film itself is a simple thin-layer addition rather than a complex structure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The dustproof film serves as an intermediary layer between the filter and the external environment. It prevents direct deposition of dust and impurities on the filter surface, thereby maintaining the filter's optical properties and preventing image staining.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the photosensitive chip is exposed without protection, then the assembly is simple, but dust and impurities will rise and fall when the camera module is shaken or dropped

Engineering Contradiction:
Improveimage qualityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dustproof film directly covers the photosensitive chip, preventing dust and impurities from settling on its surface. This is particularly important for maintaining image quality during movement, as the film secures the chip area against particle contamination even when the module is shaken or dropped.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The dustproof film acts as a protective intermediary between the photosensitive chip and airborne particles. During mechanical stress events like shaking or dropping, the film prevents particles from rising and falling onto the chip surface, ensuring consistent image quality regardless of module movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dustproof layer effectively prevents contamination of the photosensitive chip and enhances imaging quality by absorbing and purifying airborne particles, ensuring clear images even under mechanical stress.

Implementation Method 1

A dustproof layer is integrated onto the circuit board, specifically designed to absorb pollutants, dust, and impurities

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11778296B2Camera module and electronic device having the camera module
Publication Date: 2023.10.03 TRIPLE WIN TECH (SHENZHEN) CO LTD
  • US11778296B2 patent drawing
  • US11778296B2 patent drawing
  • US11778296B2 patent drawing

AI summary

A camera module includes a circuit board, a photosensitive chip, a filter, a l holder, and a lens assembly. A receiving groove is recessed from a surface of the circuit board. The photosensitive chip is received in the receiving groove. The holder is mounted on the surface of the circuit board and covers the photosensitive chip. The filter is mounted in the holder and spaced from the photosensitive chip. The lens assembly is mounted on the holder and located at a side of the filter facing away from the photosensitive chip. A dustproof layer is laid on the surface of the circuit board facing the filter and surrounds the photosensitive chip. An electronic device having the camera module is also provided.