Camera Module with Flexible Circuit Substrate for Auto-Focusing

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Solution Overview

Problem

Conventional camera modules in mobile devices lack auto-focusing and hand-shaking correction functions, resulting in low-quality digital images due to inadequate adjustment capabilities and assembly difficulties.

Innovation Solution

A camera module design incorporating an auto-focusing module that adjusts the lens position, a hand-shaking correction module that tilts to stabilize the image, and a circuit substrate with oblong openings to enhance assembly and prevent tilt faults, along with a flexible printed circuit board for improved connectivity and assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional camera module structure is used, then the device is simple in structure, but it lacks auto-focusing and hand-shaking correction functions resulting in low image quality

Engineering Contradiction:
Improveimage qualityVSAvoidmodule structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements nesting by placing the auto-focusing module inside the hand-shaking correction module, which is in turn mounted on the main circuit substrate. The lens is positioned within the auto-focusing module, creating a nested arrangement where smaller functional modules are integrated within larger structural frameworks, enabling multiple functions within a compact design

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent combines multiple functions into an integrated camera module structure where the hand-shaking correction module and auto-focusing module work together as a unified system. The connection substrate merges electrical connections for both modules, and the mounting structure integrates mechanical support and alignment functions, achieving functional consolidation

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the main circuit substrate is rigid, then it provides stable electrical connection, but it causes tilt operation faults in the auto-focusing module

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoidauto-focusing operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a flexible connection substrate (FPC) instead of a rigid PCB for the main circuit substrate. This flexible substrate can bend and deform to accommodate the tilting motion of the auto-focusing module while maintaining electrical connectivity, eliminating the tilt operation faults that would occur with a rigid substrate

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The connection substrate is designed to be dynamically flexible rather than statically rigid, allowing it to adapt its shape during auto-focusing operation. The flexible substrate can change its configuration to match the dynamic movements of the lens module, ensuring continuous reliable electrical connection throughout the range of motion

Inventive Principle:
Principle #15Dynamics

3Reliability

If the camera module lacks auto-focusing function, then the structure is simple, but it cannot adjust the gap between lens and image sensor resulting in poor image quality

Engineering Contradiction:
Improveimage qualityVSAvoidfocusing mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical focusing adjustment with an automated electromagnetic driving mechanism. The driving signal transmitted through the flexible connection substrate actuates the auto-focusing module, which uses electromagnetic forces to automatically adjust the lens position and gap, eliminating the need for manual mechanical intervention while achieving precise focusing control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The camera module effectively improves auto-focusing and hand-shaking correction, ensuring higher image quality and ease of assembly by using a combination of magnetic and coil-based mechanisms with a flexible circuit substrate to stabilize the lens and prevent assembly errors.

Implementation Method 1

a coil and a magnet which generate an electromagnetic force for moving the bobbin

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

coil blocks each arranged at a lateral wall of the housing, and a magnet formed opposite to the coil block and arranged at an external lateral surface of the auto focusing module

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS8947545B2Camera module
Publication Date: 2015.02.03 LG INNOTEK CO LTD
  • US8947545B2 patent drawing
  • US8947545B2 patent drawing
  • US8947545B2 patent drawing

AI summary

The present disclosure relates to a camera module including: an auto focusing module upping and downing a lens; a hand-shaking correction module wrapping the auto focusing module to correct a hand-shaking by horizontally tilting the auto focusing module; a circuit substrate electrically connected to the hand-shaking correction module and the auto focusing module; a bottom case supporting the circuit substrate to be coupled to the auto focusing module; and a main circuit substrate secured to the bottom case to be electrically connected to the image sensor module, wherein the main circuit substrate is formed with oblong symmetrical openings along an edge of the main circuit substrate.