Camera Module Recessed Base 3D Circuits Miniaturization

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Solution Overview

Problem

Conventional camera modules are limited in miniaturization due to the use of shielding members and connecting pins, which increase production costs and overall height.

Innovation Solution

The camera module design omits the shielding member and connecting pins by incorporating a recessed base with three-dimensional circuits that electrically connect the sensing element and driving mechanism, reducing component count and production costs while enabling miniaturization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If shielding member and connecting pins are used in conventional camera modules, then electrical connection and shielding are achieved, but the overall height and production cost increase

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidoverall height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent merges the shielding member and connecting pins into a single integrated base structure. The base directly provides both shielding functionality and electrical connection through its conductive properties and structural design, eliminating the need for separate shielding members and connecting pins. This integration reduces the overall height while maintaining electrical connection reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base is designed to perform multiple functions simultaneously: it serves as a shielding member to protect against electromagnetic interference, as a mounting structure for the lens driving module, and as an electrical connection component through its conductive design. This multi-functionality eliminates the need for separate dedicated shielding members and connecting pins, reducing overall height.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If shielding member and connecting pins are used in conventional camera modules, then electrical connection and shielding are achieved, but production cost increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple components (shielding member, base, and connecting pins) into a single integrated base structure. This reduces the total number of parts that need to be manufactured, procured, and assembled, thereby lowering production costs while maintaining electrical connection reliability through the integrated design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention extracts and eliminates unnecessary separate components (shielding member and connecting pins) by integrating their functions into the base. This reduction in component count directly lowers material costs, manufacturing complexity, and assembly costs, improving ease of manufacture.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If base thickness is increased to hold connecting pins, then connecting pin retention is improved, but overall height increases

Engineering Contradiction:
Improveconnecting pin retentionVSAvoidoverall height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent merges the function of holding connecting pins into the integrated base structure itself. The base incorporates retention features directly in its design, eliminating the need for increased thickness to accommodate separate connecting pins. This maintains connecting pin retention while controlling overall height.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention extracts and eliminates the need for thick base design by removing separate connecting pins. The base thickness is optimized for its primary structural and shielding functions rather than being increased to accommodate separate electrical connection components, thereby reducing overall height while maintaining retention reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the thickness of the camera module, lowers production costs, and improves manufacturing quality by eliminating the need for shielding members and connecting pins, facilitating further miniaturization and enhancing the camera module's tilt condition.

Implementation Method 1

The lens driving module 12 is a Voice Coil Motor (VCM), which carries a lens 16 and can move the lens 16 back and forth along an image-capturing optical axis O (parallel to the Z-axis in the figures) by means of a coil, magnets, and a spring sheet

Methodology Applied
Scientific EffectElectromagnetic interaction: Lorentz Force

Implementation Method 2

The sensing element 20 can receive a light signal and convert the light signal into an electronic signal

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS20240272401A1Camera module
Publication Date: 2024.08.15 ACTUTEK CORP
  • US20240272401A1 patent drawing
  • US20240272401A1 patent drawing
  • US20240272401A1 patent drawing

AI summary

A camera module is provided, including a lens holder, a driving mechanism, a frame, a base, a sensing element, and a plurality of three-dimensional circuits. The lens holder carries a lens with an optical axis. The driving mechanism is configured to drive the lens holder along the optical axis. The frame receives the driving mechanism and the lens holder therein. The base supports the frame, and a recess is formed on the bottom of the base. Specifically, the recess is formed by the outer periphery of the bottom of the base extending toward the light-exit direction of the optical axis. The sensing element is disposed in the recess. The three-dimensional circuits are formed in the recess and electrically connected to the sensing element and the driving mechanism.