Camera Module Frame Structure for Roll OIS and Shock Stability
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Solution Overview
Problem
Existing camera modules face challenges in OIS implementation due to the need for greater rolling torque compared to pitch and yaw, rolling correction difficulties, reliability issues under external shocks, component separation upon impact, high-frequency vibration generation, increased driving resistance, and magnetic field interference between magnets.
Innovation Solution
A lens driving device with a substrate, frames that allow movement, tilting, and rotation, including position sensors for precise control, and a unique magnet and coil arrangement to minimize friction and interference, along with a guide structure to prevent separation and improve alignment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the lens or image sensor is moved to correct image shake through OIS, then image quality is improved, but the optical axis moves repeatedly causing severe video distortion
Solution Approach 1:
The camera module is divided into three separate frames (first frame with lens, second frame with pitch/yaw coils, third frame with roll coils and stopper). This segmentation allows independent correction of different rotation axes, enabling the lens to remain stationary on the optical axis while the image sensor plane is stabilized, thus preventing video distortion while maintaining image quality.
2Reliability
If a mechanical drive device is used for lens or sensor movement in OIS, then image stabilization is achieved, but the structure becomes complicated making ultra-small camera module implementation difficult
Solution Approach 1:
The patent replaces traditional mechanical drive devices with electromagnetic coils (pitch coil, yaw coil, roll coil) that generate magnetic fields to rotate the image sensor or lens assembly. This substitution eliminates complex mechanical linkages, reduces the number of moving parts, and enables more compact ultra-small camera module design while maintaining effective image stabilization.
3Force
If the magnet size or coil current is increased to increase driving force for roll correction, then rolling torque is improved, but the device size and power consumption increase
Solution Approach 1:
The patent positions the roll magnet and roll coil in a configuration that maximizes torque efficiency by optimizing their spatial arrangement in three dimensions. The roll magnet is disposed at a specific location on the image sensor assembly with its magnetization direction perpendicular to the rotation axis, and the roll coil is positioned to create an efficient magnetic field interaction. This dimensional optimization achieves sufficient rolling torque without increasing magnet size or power consumption.
4Volume of moving object
If magnets are placed close to each other for compact design, then device size is reduced, but magnetic field interference occurs reducing AF and zoom performance
Solution Approach 1:
The patent applies different magnetization directions to different magnets based on their specific functions and positions. The pitch magnet and yaw magnet are magnetized in directions perpendicular to each other, while the roll magnet is magnetized perpendicular to the rotation axis. This localized optimization of magnetic field orientation minimizes interference between adjacent magnets, allowing compact arrangement without compromising AF and zoom performance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enhances OIS performance by increasing driving force, preventing component separation, reducing magnetic interference, and improving image quality and resolution by minimizing distortion and tilt, thus ensuring reliable operation under various conditions.
Implementation Method 1
a coil disposed in the second housing and generating a magnetic field in interaction with the magnet to rotate the first frame around a Z-axis
Implementation Method 2
a second coil disposed in the second housing and generating a magnetic field in interaction with the second magnet to tilt the first frame in an X-axis direction and a Y-axis direction
Data Source
AI summary
Embodiments relate to a lens driving device and a camera module including the same. A lens driving device according to an embodiment includes a substrate, a first frame including a lens and disposed on the substrate, a second frame on which the first frame is placed and a third frame on which the second frame is disposed. The first frame can move in a Z-axis direction, the second frame can tilt in X-axis and Y-axis directions and rotate around the Z axis, and the third frame can include a stopper structure to limit tilting and rotation of the second frame.


