In-vehicle Camera Ridge Line Design for Reflection Control

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Solution Overview

Problem

In-vehicle cameras face reflection issues due to varying windshield inclination angles, requiring longer hoods that complicate installation in narrow spaces and increase manufacturing costs by needing different camera case designs for different vehicle types.

Innovation Solution

The in-vehicle camera features a case with a top face having a bent angular shape defined by a ridge line, positioning the lens near this ridge line, allowing it to remain close to the windshield regardless of inclination angle, and eliminating the need for a long hood.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a long hood is attached to shield reflected light, then reflection is prevented, but installation in narrow spaces becomes difficult

Engineering Contradiction:
Improvelight reflectionVSAvoidinstallation ease
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent changes the dimensional approach by bending the top face of the case at a ridge line, creating a three-dimensional angular structure. This spatial reconfiguration allows the lens to be positioned closer to the windshield while maintaining effective shielding of reflected light, eliminating the need for a long hood projection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If different camera case designs are created for different windshield inclination angles, then reflection is prevented for each vehicle type, but manufacturing cost increases

Engineering Contradiction:
Improvelight reflectionVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent creates a universal camera case design with a bent top face that can adapt to different windshield inclination angles. The angular structure with ridge line allows a single case design to effectively shield reflected light across multiple vehicle types, eliminating the need for vehicle-specific case variations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses parameter changes by adjusting the ridge line position and bending angle of the top face to optimize performance for different windshield angles. This allows a single base design to be adapted through parameter modification rather than requiring completely different case designs for each vehicle type.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the lens is positioned farther from the windshield, then installation is easier, but light reflection enters the lens

Engineering Contradiction:
Improveinstallation easeVSAvoidlight reflection
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent resolves this contradiction by utilizing the third dimension through the bent top face structure. The ridge line creates an angular configuration that allows the lens to be positioned closer to the windshield (improving installation) while the bent geometry blocks reflected light paths from reaching the lens.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents light reflection and allows for easier installation in tight spaces, reducing manufacturing costs by eliminating the need for multiple case designs tailored to specific windshield angles.

Implementation Method 1

a phenomenon is caused in which light L coming from the lower side is reflected off the windshield 101 and enters the lens 205 (reflection)

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9193308B2In-vehicle camera
Publication Date: 2015.11.24 DENSO CORP
  • US9193308B2 patent drawing
  • US9193308B2 patent drawing
  • US9193308B2 patent drawing

AI summary

An in-vehicle camera is provided which has a case and a lens, and which is attached in a vehicle interior so that the lens is exposed at a top face of the case and the top face is opposed to a windshield. The top face has an angular shape bent at a ridge line passing through the top face. The lens is positioned in the vicinity of the ridge line.