Camera Module Spacer Structure for Compact Heat Dissipation

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Solution Overview

Problem

Existing camera modules face challenges in heat dissipation efficiency and manufacturing complexity, particularly in subminiature designs used in vehicles and small electronic devices.

Innovation Solution

A camera module structure featuring a first housing, a second housing, a substrate assembly, and a shield can with a spacer that includes protrusions for improved heat dissipation, utilizing a metal shield can and plastic second housing integrated by insert injection, with multiple plate parts and protrusions for enhanced contact and heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a subminiature camera module structure is used, then the camera module can be widely used in small electronic products and vehicles, but heat dissipation efficiency deteriorates

Engineering Contradiction:
Improvecamera module sizeVSAvoidheat dissipation efficiency
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent introduces protrusions extending from the spacer in the radial direction to create additional heat dissipation surfaces. This dimensional extension allows heat to be dissipated more effectively from the inner region toward the outer region without increasing the overall camera module volume, thus resolving the contradiction between miniaturization and heat dissipation efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The spacer is divided into multiple plate parts with protrusions at different radial positions. This segmentation creates multiple heat dissipation pathways and surfaces, allowing heat to be dissipated through various routes simultaneously, improving overall heat dissipation efficiency while maintaining the compact subminiature structure

Inventive Principle:
Principle #1Segmentation

2Temperature

If a complex housing structure with shield can and spacer is used, then heat dissipation efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidhousing structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent integrates the shield can and spacer into a unified housing structure where the spacer's protrusions directly contact the shield can. This merging reduces the number of separate components and assembly steps while maintaining effective heat dissipation pathways, thus improving heat dissipation without proportionally increasing manufacturing complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The spacer serves multiple functions: it provides structural support, creates heat dissipation pathways through its protrusions, and facilitates thermal contact between the shield can and heat generating components. This multi-functionality reduces the need for additional dedicated heat dissipation components, simplifying the overall manufacturing process

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves heat dissipation efficiency and simplifies the manufacturing process, ensuring effective heat dissipation and structural integrity while maintaining waterproof and dustproof properties.

Implementation Method 1

the spacer includes a plurality of protrusions being protruded from an outer surface and in contact with the shield can

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250365487A1Camera module
Publication Date: 2025.11.27 LG INNOTEK CO LTD
  • US20250365487A1 patent drawing
  • US20250365487A1 patent drawing
  • US20250365487A1 patent drawing

AI summary

This camera module comprises: a first housing including a lens; a second housing coupled to the first housing; a substrate assembly positioned inside a space formed by the coupling of the first housing and the second housing; and a shield can positioned inside the second housing. The substrate assembly includes at least one substrate and a spacer positioned outside the substrate, wherein the spacer includes a plurality of protrusions that protrude from the outer surface and contact the shield can.