Camera Stay Movable Installation Section Thermal Expansion

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Solution Overview

Problem

Conventional distance measurement devices for vehicles experience accuracy deterioration due to thermal expansion, as the camera stay, not securely mounted to the vehicle housing, expands differently from the installation section, causing displacement of the baseline and optical axes between cameras.

Innovation Solution

A distance measurement device with a movable installation section between the pair of cameras, secured to the vehicle housing, allows the installation section and securing body to expand or contract uniformly with temperature, preventing baseline and optical axis displacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the camera stay is securely mounted to the vehicle housing, then the installation section maintains stable position, but the camera stay cannot expand uniformly with temperature changes causing baseline displacement

Engineering Contradiction:
Improveposition stability of installation sectionVSAvoiddistance measurement accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The camera stay is designed with a movable connection to the vehicle housing, allowing it to dynamically adjust its position in response to thermal expansion. The connection includes a moving section that permits the camera stay to shift along the baseline direction, enabling uniform expansion with temperature changes while maintaining measurement accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces a movable connection mechanism that changes the physical state of the mounting system from fixed to adjustable. This allows the camera stay to change its position parameter in response to temperature variations, ensuring that both the installation section and camera stay expand uniformly and maintain accurate baseline spacing.

Inventive Principle:
Principle #35Parameter changes

2Strength

If the installation section is fixed rigidly to prevent movement, then structural stability is improved, but thermal expansion differences cause baseline and optical axis displacement

Engineering Contradiction:
Improvestructural stabilityVSAvoidbaseline alignment precision
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The connection between the installation section and vehicle housing is designed to be movable rather than rigidly fixed. This dynamic connection allows the camera stay to expand uniformly with temperature while maintaining structural integrity and baseline alignment precision through controlled movement along the baseline direction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A movable connection mechanism acts as an intermediary between the installation section and the vehicle housing. This intermediary allows thermal expansion to occur uniformly across both components while maintaining the structural stability needed for precise baseline and optical axis alignment.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the camera stay is not secured to the housing, then thermal expansion uniformity is improved, but the installation section becomes unstable

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidposition stability of installation section
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The camera stay is connected to the vehicle housing through a movable connection that allows controlled movement. This dynamic connection provides position stability for the installation section while enabling the camera stay to expand uniformly with temperature, resolving the contradiction between stability and thermal expansion compatibility.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances distance measurement accuracy by ensuring the baseline and optical axes remain stable, improving inter-vehicle distance detection and obstacle sensing precision compared to conventional devices.

Implementation Method 1

the installation section and the securing body expand or contract in the same manner in response to temperature

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS8077295B2Distance measurement device
Publication Date: 2011.12.13 PANASONIC AUTOMOTIVE SYST CO LTD
  • US8077295B2 patent drawing
  • US8077295B2 patent drawing
  • US8077295B2 patent drawing

AI summary

A distance measurement device having better measurement accuracy than conventional distance measurement devices. A stereo camera (1) has a camera stay (4) to be secured to a housing (12) of a vehicle and also has a pair of cameras (2, 3) mounted on the camera stay (4). The camera stay (4) has an installation section (4a) located between the pair of cameras (2, 3) and to be mounted on the housing of the vehicle via fixation sections (6, 7, 8). The installation section (4a) is movable in the direction of a base line interconnecting the cameras (2, 3).