Camera Module Support Member Extension Structure

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Solution Overview

Problem

Conventional camera modules face challenges in achieving higher imaging quality due to the difficulty in aligning the central axis of the package material body with the optical axis, which is exacerbated by the larger size of the package material body in the Z-axis direction.

Innovation Solution

A camera module design featuring a three-stage structure comprising a circuit board, a photosensitive chip, a package material body, a support member, and a lens assembly, where the support member includes an extension structure that reduces the package material body's length in the Z-axis direction, allowing for easier alignment of the optical axis and improved imaging quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the package material body is made larger in the Z-axis direction to ensure sufficient strength as a carrier, then the structural strength is improved, but the alignment precision between the central axis of the light transmission hole and the optical axis deteriorates

Engineering Contradiction:
Improvestrength of package material bodyVSAvoidalignment precision of central axis and optical axis
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The support structure is divided into two independent parts: the package material body and the separately mounted support member. This segmentation allows the package material body to be optimized for strength while the support member provides precise positioning features, resolving the contradiction between structural strength and alignment precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member acts as an intermediary component between the package material body and the lens assembly. It introduces precise positioning structures (extension structures with light blocking portions) that enable accurate alignment without requiring the package material body itself to be precisely formed, thus improving alignment precision while maintaining structural strength.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the package material body is made larger in the Z-axis direction to ensure sufficient strength, then the structural strength is improved, but the overall size of the camera module increases

Engineering Contradiction:
Improvestrength of package material bodyVSAvoidlength in Z-axis direction
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

The support function is segmented from the package material body and assigned to a separate support member. This allows the package material body to be shortened in the Z-axis direction while the support member provides the necessary structural support and positioning functions, thus reducing overall length while maintaining strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member extends in the X-Y plane with extension structures that provide positioning without significantly increasing the Z-axis length. By utilizing the lateral dimensions for positioning features, the design achieves precise alignment and sufficient strength with minimal Z-axis length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10707249B2Camera module having support member with extension structure
Publication Date: 2020.07.07 NANCHANG O FILM OPTICAL ELECTRONICS TECH CO LTD
  • US10707249B2 patent drawing
  • US10707249B2 patent drawing
  • US10707249B2 patent drawing

AI summary

A camera module includes a circuit board; a photosensitive chip coupled to the circuit board, a package material body attached on the circuit board, and a support member mounted on the package material body. The package material body has a photosensitive surface, which includes a photosensitive region. The support member includes a support body and an extension structure. A side of the support body away from the package material body is coplanar with the extension structure. An orthographic projection of the extension structure on the photosensitive surface is spaced apart from the photosensitive region.