Artificial Muscle Camera Sweeper for Quiet Rotational Scanning

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Solution Overview

Problem

Conventional motors used for rotational device movement are often expensive, bulky, and noisy, especially in harsh environments, and lack a cost-effective and quiet alternative for applications like vehicles.

Innovation Solution

An apparatus utilizing a rectangular frame with a load-bearing conductive support and artificial muscle actuators, which rotate a non-conductive platform to provide a sweeping motion for devices like cameras or sensors, using polymer and/or Carbon Nanotube actuators that generate torsional and tensile actuation when powered electrically, photonically, thermally, or chemically.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional motors are used for rotational device movement, then reliable rotational motion is achieved, but the device becomes expensive, bulky, and noisy

Engineering Contradiction:
Improverotational motion reliabilityVSAvoidmotor size and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces conventional electromagnetic motors with artificial muscle actuators that convert electrical energy directly to mechanical motion through electroactive polymer materials. This substitution eliminates bulky motor components while maintaining reliable rotational motion through the natural contraction and relaxation cycles of the artificial muscles, directly resolving the contradiction between reliability and device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the fundamental actuation mechanism from electromagnetic fields to electrochemical/electromechanical responses in artificial muscle materials. By altering the physical-chemical parameters of the actuation system (using ionically conductive polymers that respond to electrical stimuli), the patent achieves compact, quiet motion generation without sacrificing reliability

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If conventional motors are used in harsh environments like vehicles, then rotational function is maintained, but cost and noise increase significantly

Engineering Contradiction:
Improverotational function in harsh environmentsVSAvoidnoise and cost
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent employs artificial muscle actuators made from relatively inexpensive electroactive polymer materials that can be manufactured at low cost compared to precision motors. These actuators are designed to be replaceable and tolerant of harsh conditions, providing a cost-effective solution for vehicle environments where noise reduction and budget constraints are critical

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By replacing noisy electromagnetic motors with silent artificial muscle actuators, the patent eliminates the primary noise source in harsh environment applications. The electroactive polymer-based actuators operate quietly through material deformation rather than mechanical rotation, directly addressing the noise reduction requirement while maintaining operational reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-generated harmful factors

If artificial muscle actuators are used instead of motors, then cost and noise are reduced, but production volume and manufacturing complexity must be managed

Engineering Contradiction:
Improvenoise and cost reductionVSAvoidproduction volume capability
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent utilizes composite electroactive polymer materials that combine conductive fillers (like carbon nanotubes or conductive polymers) with elastomeric matrices. These composite materials can be manufactured using standard polymer processing techniques such as extrusion and molding, enabling high-volume production while maintaining the low-cost, quiet operation benefits of artificial muscles

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention adjusts the manufacturing parameters by using thermoplastic or thermosetting polymer formulations that can be processed through conventional injection molding or extrusion lines. This parameter optimization allows artificial muscle actuators to be produced at scale using existing manufacturing infrastructure, directly addressing the production volume concern

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a low-cost, quiet, and robust alternative to conventional motors, enabling a sweeping motion with controlled rotation and tilting of devices, maintaining efficiency and durability across various environments.

Implementation Method 1

Artificial actuator devices based on elastic polymeric fibers... polymer and/or Carbon Nanotube actuators that generate torsional and tensile actuation when powered electrically, photonically, thermally, or chemically

Methodology Applied
Scientific EffectElectroactive polymer actuation: Electroactive Polymer

Data Source

PatentUS11434881B2Camera sweeper
Publication Date: 2022.09.06 LINTEC OF AMERICA INC
  • US11434881B2 patent drawing
  • US11434881B2 patent drawing
  • US11434881B2 patent drawing

AI summary

An apparatus and method of manufacturing an apparatus that includes a rectangular frame, a first load bearing conductive support bisecting the rectangular frame lengthwise, and two artificial muscle actuators disposed on the same sides of the rectangular frame as the first load bearing conductive support on opposite sides of the first load bearing conductive support is disclosed. The apparatus includes a non-conductive platform, where the width of the frame is sufficiently wide to prevent the non-conductive platform from touching the sides of the frame when rotated about the axis of the load bearing support. The apparatus includes a device disposed in the center of the non-conductive platform. Individual actuation of the artificial muscle actuators rotates the non-conductive platform about the axis of the first load bearing conductive support.