Camera-Based Wiping Observation for Inkjet Printhead Maintenance

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Solution Overview

Problem

Current ink-jet printer maintenance methods, such as wiping processes, do not provide detailed insights into the ink situation during the wiping process, making it difficult to assess the effectiveness of the cleaning process.

Innovation Solution

An observing apparatus and method that includes a camera to capture images of the wiping process from start to finish, allowing for detailed observation of the ink situation, using a wiper to move relative to a surface with the ink and a camera positioned to record the process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wiping process is performed to remove ink from the head surface, then ink removal effectiveness is improved, but detailed information about the ink situation during wiping is lost

Engineering Contradiction:
Improveink removal effectivenessVSAvoiddetails of ink situation during wiping
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent applies the copying principle by using a camera to capture images of the wiping process. Instead of directly observing the ink removal in real-time, the system creates visual copies (images) of the wiping process from the beginning to the end, allowing detailed analysis of the ink situation during wiping without interfering with the actual wiping operation.

Inventive Principle:
Principle #26Copying

2Loss of information

If real-time observation of the wiping process is implemented, then detailed ink situation information is obtained, but device complexity increases

Engineering Contradiction:
Improvedetails of ink situation during wipingVSAvoidstructure of observing apparatus
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent uses a camera to create visual copies of the wiping process, which is a relatively simple approach compared to complex real-time observation systems. The camera captures images that can be reviewed afterward, providing detailed information about the ink situation without requiring complex real-time analysis hardware.

Inventive Principle:
Principle #26Copying

3Loss of information

If wiping process is observed from beginning to end, then complete information about ink removal is obtained, but observation time increases

Engineering Contradiction:
Improvecomplete information about ink removalVSAvoidobservation time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent captures the entire wiping process as a series of images from the beginning to the end. This allows complete information about the ink removal to be obtained by reviewing the captured images, which can be done efficiently without requiring continuous real-time observation for extended periods.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS20240391241A1Observing apparatus, printing apparatus, and observing method
Publication Date: 2024.11.28 BROTHER KOGYO KK
  • US20240391241A1 patent drawing
  • US20240391241A1 patent drawing
  • US20240391241A1 patent drawing

AI summary

There is provided an observing apparatus including: a first member having a first surface; a wiper configured to move relative to the first member and wipe up a liquid adhered to the first surface; and a camera configured to pick up an image of a process of wiping up the liquid adhered to the first surface with the wiper from a beginning of the wiping up of the liquid to an end of the wiping up of the liquid.