Camouflaged Multiplexer Cell Layout Using Real and Fake Contacts

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Solution Overview

Problem

Reverse engineering of semiconductor chips poses a risk of intellectual property theft, as existing technologies fail to effectively conceal the circuit design and functionality, making it difficult to protect the design from attackers who can decipher the structure through delayering and image processing.

Innovation Solution

Implementing a camouflage design using a multiplexer cell with a universal gate that incorporates real and fake contacts, where fake contacts are used to disguise the actual circuit functionality, making it challenging for attackers to distinguish between real and fake contacts during the delayering process, thereby hiding the circuit design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional circuit layout is used, then the circuit functionality is clear and easy to manufacture, but the design is vulnerable to reverse engineering and intellectual property theft

Engineering Contradiction:
ImproveIP protectionVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The circuit is segmented into functional units (e.g., multiplexer cells) that can be independently designed and analyzed. Each unit contains multiple contacts that are individually configured to contribute to the overall camouflage effect while maintaining functional integrity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the circuit layout are assigned different contact configurations (real vs. fake contacts) to create local variations that collectively provide camouflage. The contact density, spacing, and positioning are locally optimized to mimic genuine circuit patterns while protecting specific functional areas

Inventive Principle:
Principle #3Local quality

2Difficulty of detecting and measuring

If fake contacts are added to disguise circuit functionality, then reverse engineering becomes difficult, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvecircuit functionality detectionVSAvoidcontact fabrication
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of manufacture

Solution Approach 1:

The formation of real and fake contacts is merged into a single fabrication process sequence. Both types of contacts are created using the same deposition and patterning steps, eliminating the need for separate manufacturing processes and reducing overall manufacturing complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The contact structure is designed to serve multiple functions: genuine electrical connection for real contacts and visual deception for fake contacts. The universal contact formation process handles both functions simultaneously, while the underlying structure can be configured differently to achieve either real or fake contact behavior

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If all contacts are made identical in structure, then manufacturing is simplified, but attackers can easily distinguish real from fake contacts during delayering

Engineering Contradiction:
Improvecontact fabricationVSAvoidcontact functionality identification
Core Design Contradiction:
Ease of manufactureVSDifficulty of detecting and measuring

Solution Approach 1:

While maintaining overall structural symmetry for manufacturing efficiency, asymmetric variations are introduced in specific contact configurations. These asymmetric features (e.g., slight dimensional variations, different spacing patterns) are subtle enough not to complicate manufacturing but sufficient to create distinguishable patterns during reverse engineering analysis

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS11791291B2Multiplexer cell and semiconductor device having camouflage design, and method for forming multiplexer cell
Publication Date: 2023.10.17 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11791291B2 patent drawing
  • US11791291B2 patent drawing
  • US11791291B2 patent drawing

AI summary

A semiconductor device includes a semiconductor substrate, a conductive segment, a conductive layer, a first contact element and a second contact element. The semiconductor substrate includes an active region. The conductive segment is formed on the semiconductor substrate, and extends across the active region. The conductive layer is formed over the semiconductor substrate and the conductive segment. The first contact element, formed between the conductive segment and a first conductive portion of the conductive layer, is arranged to electrically connect the conductive segment to the first conductive portion. The second contact element is formed between the conductive segment and a second conductive portion of the conductive layer. The first contact element and the second contact element are formed on the conductive segment and spaced apart from each other. The second contact element is arranged to electrically isolate the conductive segment from the second conductive portion.