Modular Camper Shell Roof Swapping for Easy Removal and Storage

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Solution Overview

Problem

Existing modular camper shells and pop-up campers are difficult to switch between due to their large size and weight, requiring special tools or multiple people for removal and necessitating significant storage space.

Innovation Solution

A modular camper shell system that allows for easy transition between a rooftop panel and a rooftop tent, featuring a design with upward-facing edges and apertures for secure attachment and removal using bolts, along with hinged side panels and a gas strut-supported roof for enhanced functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional modular camper shells or pop-up campers are used, then shelter and storage functions are provided, but they are difficult to remove and require special tools or multiple people

Engineering Contradiction:
Improveease of removalVSAvoidcomplexity of removal process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The camper shell is divided into separate modular components including the main body, rooftop panel, and wall panels. Each component can be independently removed using simple fastening mechanisms located at the periphery, eliminating the need for complex removal tools or multiple people.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If conventional modular camper shells or pop-up campers are used, then shelter function is provided, but they require considerable storage space when removed

Engineering Contradiction:
Improvestorage flexibilityVSAvoidstorage space required
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The modular wall panels and rooftop panel are designed to nest within or alongside the vehicle bed and camper shell body when removed. The panels can be stacked or positioned in a compact configuration that utilizes the vehicle's existing space, minimizing external storage requirements.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If modular camper shell with rooftop panel is used, then cargo protection is provided, but transition to rooftop tent requires removal and reattachment processes

Engineering Contradiction:
Improvefunctionality switchingVSAvoidtime for conversion
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The fastening mechanisms are pre-positioned at the periphery of the camper shell and rooftop panel, with alignment features that guide quick connection. The standardized interface allows the rooftop panel to be rapidly exchanged for a rooftop tent without requiring complex alignment or multiple fastening steps.

Inventive Principle:
Principle #10Preliminary action

4Adaptability or versatility

If conventional camper shells are used, then utility and storage purposes are served, but they primarily lack shelter functionality

Engineering Contradiction:
Improveshelter capabilityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The rooftop panel serves multiple functions: it provides weather protection for cargo when attached to the camper shell, and can be exchanged for a rooftop tent to provide elevated sleeping quarters. The universal mounting interface and modular design enable this multi-functionality without significantly increasing overall structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250187525A1Modular camper shell with interchangeable roofs
Publication Date: 2025.06.12 JASTOPHER LLC
  • US20250187525A1 patent drawing
  • US20250187525A1 patent drawing
  • US20250187525A1 patent drawing

AI summary

Methods, devices, and systems are described for a modular camper enclosure with interchangeable roofs. The modular camper shell is configured to selectively couple to a vehicle. The modular camper shell has four walls in which each wall of the four walls is configured to connect at least two walls of the four walls. The at least two walls of the four walls have a first upward-facing edge and a second upward-facing edge extending approximately parallel to each other. The first upward-facing edge and the second upward-facing edge have a plurality of apertures through which a plurality of bolts may be inserted. A rooftop panel is configured to couple to the at least the first upward-facing edge and the second upward-facing edge using the plurality of bolts. The rooftop panel has a plurality of openings configured to align with the plurality of apertures.