Campfire Crucible with Curved Support for Aluminum Melting

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Solution Overview

Problem

Aluminum cans are cumbersome and time-consuming to transport to recycling facilities, especially in remote areas lacking disposal facilities, and existing solutions do not provide a convenient method for melting them at campfires.

Innovation Solution

A crucible assembly with a handle design for improved control, weight balance, and safety, and a curved support member for stability, allowing for the melting and pouring of aluminum cans over a campfire, reducing their volume for easier transportation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If aluminum cans are transported to recycling facilities, then recycling is achieved, but transportation becomes cumbersome and time-consuming in remote areas

Engineering Contradiction:
Improverecycling effectivenessVSAvoidtransportation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention changes the physical state of aluminum cans from solid to liquid through melting, fundamentally altering the parameter of material phase. This phase change enables the aluminum to be poured into compact shapes, dramatically reducing volume and making transportation to remote recycling facilities much more efficient and less time-consuming.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a crucible is used to melt aluminum cans at campfires, then melting capability is achieved, but control and safety become problematic with existing handle designs

Engineering Contradiction:
Improvemelting functionalityVSAvoidhandle control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The handle incorporates a curved support member with a convex surface that contacts the ground. This curved geometry provides stable ground contact while allowing the crucible to rotate freely around the support point, enabling easy pouring control. The curvature distributes weight and creates a natural pivot point, significantly improving ergonomics and safety compared to straight-handle designs.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Stability of the object's composition

If the crucible is designed for stability on ground, then support is improved, but rotation for pouring becomes difficult

Engineering Contradiction:
Improvecrucible stabilityVSAvoidpouring flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The support system is segmented into two distinct functional components: a convex support member that provides stable ground contact, and a crucible body that can rotate independently around the support point. This segmentation allows the base to remain stationary and stable while the crucible portion moves freely for pouring, resolving the contradiction between stability and flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member is designed to be dynamically adaptable - it maintains constant ground contact for stability while allowing rotational movement when force is applied. The convex geometry naturally facilitates rotation around the contact point, enabling the system to transition from a static stable position to a dynamic pouring position and back again, combining both stability and versatility.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates the efficient melting and shaping of aluminum cans, making transportation easier and providing entertainment during camping while maintaining stability and control during the process.

Implementation Method 1

melting metals at campfires

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Implementation Method 2

melting of aluminum cans

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS11561046B2Campfire crucible and method of use
Publication Date: 2023.01.24 CAIN BRIAN T
  • US11561046B2 patent drawing
  • US11561046B2 patent drawing
  • US11561046B2 patent drawing

AI summary

A crucible assembly is suited for use melting aluminum cans at a campfire or similar fire. The crucible assembly may include a handle design that facilitates safe and easy handling of the crucible after it has been heated and contains melted aluminum. The crucible assembly may also include a portion having a convex surface that maintains contact with the ground during rotation of the crucible, thereby providing support and stability to the crucible as melted aluminum is poured therefrom.