Can End Scoring for Safe High-Pressure Venting

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Solution Overview

Problem

Conventional full-open can ends are ineffective in preventing violent explosions or implosions when opening highly pressurized containers, as they fail to adequately manage internal pressure during the opening process.

Innovation Solution

A tooling assembly is used to form an end panel with a mustache score and a flex line score, along with break line scores, which work together to distribute pressure and facilitate safe opening by allowing pressurized gas to vent harmlessly, reducing the force required for rupture and directing gas flow away from the consumer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional mustache score is used to vent pressure, then moderate pressure relief is achieved, but violent explosions occur in highly pressurized containers

Engineering Contradiction:
Improvepressure relief effectivenessVSAvoidexplosion violence
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The single mustache score is segmented into multiple scores: a first mustache score, a second mustache score, and a flex line score. This segmentation distributes the pressure relief function across multiple pathways, preventing any single point from failing under high pressure and reducing explosive force by controlling gas flow through multiple channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the end panel are given different score characteristics. The first mustache score has specific curvature and depth properties, the second mustache score has different properties, and the flex line score connects them. Each local region is optimized for its specific function in the pressure relief system, creating zones of controlled weakness that manage high pressure effectively.

Inventive Principle:
Principle #3Local quality

2Strength

If the end panel is made strong to contain high pressure, then pressure containment is improved, but the force required to open the can increases

Engineering Contradiction:
Improvepressure containmentVSAvoidopening force
Core Design Contradiction:
StrengthVSForce

Solution Approach 1:

The score lines are pre-formed during manufacturing with specific depths, curvatures, and positions. These preliminary structural modifications create predetermined failure paths that will activate at low forces during opening. The flex line score and mustache scores are pre-weakened to specific extents, so when opening force is applied, the panel fails along these pre-planned paths rather than requiring high force to create new failure paths.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The score lines have specific geometric parameters (depth, curvature radius, spacing, orientation) that are optimized to create the desired mechanical behavior. By controlling these parameters, the end panel maintains high overall strength for pressure containment while having localized regions with reduced strength that facilitate easy opening. The parameters of the scores are carefully selected to balance containment strength with opening ease.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the rivet formation is made prominent to provide a hinge point, then tab flexibility is improved, but the vent score effectiveness is reduced

Engineering Contradiction:
Improvetab flexibilityVSAvoidvent score effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The rivet formation has a specific geometry with a prominent head for hinge function and a controlled interaction zone with the vent scores. The first and second mustache scores are positioned at specific distances and angles relative to the rivet, creating localized functional zones. The rivet provides concentrated structural support exactly where needed for hinge action, while the scores are positioned in regions where they can effectively relieve pressure without being blocked by the rivet structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The solution moves from a two-dimensional score pattern to a three-dimensional arrangement by incorporating the rivet formation's vertical prominence and positioning the scores at different spatial relationships to it. The scores extend in multiple directions and depths relative to the rivet, creating a立体 (three-dimensional) pressure relief network that operates independently of the rivet's hinge function, thus resolving the conflict between hinge effectiveness and venting effectiveness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7909555B2Tool for making easy open can end with high pressure venting
Publication Date: 2011.03.22 CROWN PACKAGING TECH INC
  • US7909555B2 patent drawing
  • US7909555B2 patent drawing
  • US7909555B2 patent drawing

AI summary

An improved convenience closure that is adapted for sealing an end of a can includes an end panel having a peripheral score, a rivet formation, a mustache score and a flex line score defined therein. The mustache score may include a central portion that is positioned radially inwardly on the end panel relative to the rivet formation. The central portion is preferably curved, with a concave side of the curvature facing the rivet formation. The mustache score also may include first and second preferably symmetrical end portions, each of which is continuous with the central portion. Most of the total length of each of the end portions may be curved away from a nearest portion of the peripheral score, with a convex side of curvature facing the nearest portion of the peripheral score. Tooling for making the convenience closure and a method of making such a convenience disclosure are also disclosed.