Food Can Stacking Insert for Non-Necked Can Stability

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Solution Overview

Problem

Non-necked-in food cans, including three-piece cans and other types, cannot be efficiently or safely stacked due to uniform outer dimensions, leading to potential instability and space inefficiency during storage.

Innovation Solution

A custom-designed food can stacking device with a unique geometry that fits inside the inner diameter of the lower can's top rim and accommodates variations in can shape, allowing the upper can to fit over it, ensuring stable stacking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If non-necked-in food cans with uniform outer dimensions are used, then manufacturing simplicity is maintained, but stacking stability and space efficiency deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstacking stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent introduces an intermediary stacking device with a tapered geometry that mediates between two uniform-diameter cans. This device fits within the inner diameter of the lower can's top rim and provides a surface with greater diameter than the upper can's outer diameter, enabling stable stacking without requiring the cans themselves to be modified with necked-in portions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If non-necked-in food cans with uniform outer dimensions are used, then manufacturing simplicity is maintained, but storage space utilization deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstorage space utilization
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The stacking device enables compact vertical arrangement of uniform-diameter cans by providing a stable interface between cans. This intermediary component allows the cans to be stacked in a space-efficient manner similar to necked-in cans, optimizing storage space utilization without requiring changes to the can manufacturing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If non-necked-in food cans are stacked directly, then device complexity is minimized, but reliability and safety deteriorate due to potential falling

Engineering Contradiction:
Improvestacking device complexityVSAvoidstacking reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a simple intermediary stacking device with tapered geometry that fits within the lower can's top rim and supports the upper can. This device provides mechanical interlocking and stability, preventing the upper can from falling off during vibration or movement, thereby significantly improving stacking reliability without adding complex mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20260001732A1Food can stacking device
Publication Date: 2026.01.01 BALDWIN KEVIN JAMES
  • US20260001732A1 patent drawing
  • US20260001732A1 patent drawing

AI summary

A food can stacking device for efficiently and safely stacking food cans that were not originally designed to stack. The food can stacking device's geometry is such that it can be used when the food can has additional can construction items, such as pull tabs, or damage to the can's rim.