Transmitting Module for CAN XL Bus Emission Control

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Solution Overview

Problem

Existing transmitting modules for CAN XL bus systems face challenges in complying with strict emission limit values, particularly due to the conversion of differential signals into common mode signals, which leads to interference emissions.

Innovation Solution

A transmitting module with a full bridge configuration of four transmission stages and a current limiting circuit that measures and evaluates currents through bleeder resistors to control the operating mode and limit current, ensuring compliance with emission standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a full bridge configuration with four transmission stages is used to generate differential bus signals, then the data transfer rate can be increased to meet CAN XL requirements (>10 Mbit/s), but the current consumption increases and may exceed emission limit values specified in IEC62228-3

Engineering Contradiction:
Improvedata transfer rateVSAvoidcurrent consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic current limiting that adapts the current consumption of the full bridge circuit based on operational conditions. The current limiting circuit dynamically adjusts the current through the bleeder resistors to maintain differential signal transmission while preventing excessive current draw that would violate emission standards. This dynamic adjustment allows the system to operate at high data rates when needed while consuming acceptable current levels during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameters of the transmission circuit by introducing controllable resistance elements (bleeder resistors) whose values can be adjusted to optimize the balance between signal integrity and current consumption. By modifying the resistance parameters in real-time based on operational mode and signal requirements, the system achieves high-speed data transfer capability while maintaining compliance with emission limits through parameter optimization.

Inventive Principle:
Principle #35Parameter changes

2Speed

If transmission stages are designed to generate differential bus signals for high-speed operation, then common mode voltage variation occurs which causes electromagnetic emissions, but reducing the transmission power degrades signal quality and increases error rates

Engineering Contradiction:
Improveoperating frequencyVSAvoidelectromagnetic emissions
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful common mode voltage variation into a controllable parameter by using bleeder resistors to deliberately introduce controlled current paths. These resistors create predictable voltage drops that can be compensated for, transforming the uncontrolled harmful effect into a manageable design parameter. The current limiting circuit then uses this controlled configuration to suppress emissions while maintaining signal integrity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The bleeder resistors act as intermediary elements between the transmission stages and the bus lines. They provide a controlled path for current flow that mediates the interaction between the high-speed differential signals and the common mode emissions. This intermediary configuration allows the system to achieve high-speed operation while the current limiting circuit suppresses the harmful electromagnetic emissions through the controlled resistance paths.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If strict current limit values are enforced to comply with IEC62228-3 emission standards, then electromagnetic emissions are reduced, but the ability to maintain signal integrity at high data rates is compromised

Engineering Contradiction:
Improveemission levelsVSAvoidsignal integrity
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent employs dynamic current limiting that adapts to real-time signal conditions rather than enforcing static current limits. The current limiting circuit continuously monitors the differential signal quality and adjusts the current through the bleeder resistors accordingly. This dynamic approach allows the system to maintain signal integrity at high data rates while keeping emissions within acceptable limits by optimizing the current level for each operational condition.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements a feedback mechanism where the current limiting circuit monitors both the current consumption and the signal quality on the bus. Based on this feedback information, the circuit adjusts the resistance values or current paths to maintain optimal signal integrity while complying with emission standards. The feedback loop ensures that signal quality requirements are met even under strict current limiting conditions by making real-time adjustments to the transmission parameters.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250141712A1Transmitting module and method for transmitting differential signals in a serial bus system
Publication Date: 2025.05.01 ROBERT BOSCH GMBH
  • US20250141712A1 patent drawing
  • US20250141712A1 patent drawing
  • US20250141712A1 patent drawing

AI summary

A transmitting module and a method for transmitting differential signals in a serial bus system. The transmitting module has a first to a fourth transmission stage connected in a full bridge, in which the first and fourth transmission stage are connected in series and the third and second transmission stages are connected in series, and a current limiting circuit for measuring and evaluating currents through a first and a second bleeder resistor which are connected to the full bridge. The first to fourth transmission stages generate differential bus signals for a bus in response to the two different values of a digital transmit signal such that the transmitting module generates, in its first operating mode, a first or second bus state on the bus and generates, in its second operating mode, a third or fourth bus state.