Canister Purge Control Using Intake Pressure Sensor

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Solution Overview

Problem

Conventional active purge systems for vehicles require multiple sensors, increasing the cost and complexity of the system, particularly in vehicles with reduced engine negative pressure, such as hybrid and turbocharger vehicles.

Innovation Solution

A canister purge control method that removes the rear-end pressure sensor from the active purge system, using the intake pressure sensor to determine the target purge flow rate and control the active purge pump, thereby reducing the number of sensors and system components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple sensors are installed in the active purge system to accurately control purge operations, then the reliability of purge control is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvepurge control reliabilityVSAvoidsensor quantity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The intake pressure sensor, originally designed for engine intake pressure measurement, is made multi-functional by also using it to determine the rear-end pressure of the active purge pump. This eliminates the need for a separate rear-end pressure sensor while maintaining accurate purge control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The functions of the intake pressure sensor and rear-end pressure sensor are merged by using the intake pressure sensor's data in combination with purge control solenoid valve opening degree information to infer the rear-end pressure conditions of the active purge pump, thereby reducing the total number of sensors required.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If multiple sensors are installed in the active purge system to accurately control purge operations, then the measurement precision of purge parameters is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvepurge parameter measurement precisionVSAvoidfabrication cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The intake pressure sensor performs dual functions: measuring intake pressure for engine control and determining rear-end pressure conditions for purge pump control. This reuses existing hardware to achieve precise measurement without additional sensor costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The purge control solenoid valve opening degree serves as an intermediary parameter that, when combined with intake pressure sensor data, allows indirect but precise determination of rear-end pressure conditions, avoiding the need for direct pressure sensing at the pump outlet.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If an active purge pump is added to enable purge operations in vehicles with reduced engine negative pressure, then the adaptability of the purge system is improved, but the device complexity increases

Engineering Contradiction:
Improvepurge system adaptabilityVSAvoidsystem component quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The active purge pump is integrated into the existing purge line and controlled through the existing purge control solenoid valve and intake pressure sensor, allowing it to perform purge operations while sharing control infrastructure with the engine management system, thereby limiting the increase in overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If the rear-end pressure sensor is removed from the active purge system, then the device complexity is reduced, but the difficulty of detecting and measuring purge parameters increases

Engineering Contradiction:
Improvesensor quantityVSAvoidpurge parameter detection difficulty
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

The purge control solenoid valve opening degree acts as an intermediary variable that enables indirect measurement of rear-end pressure conditions. By combining this with intake pressure sensor data, the system can infer purge pump outlet pressure without a dedicated sensor.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The direct mechanical pressure sensing at the pump outlet is replaced with a combined approach using electrical/control parameters (solenoid valve opening degree) and existing pressure sensor data, substituting a simpler sensing arrangement for the removed sensor.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for effective canister purge operations in vehicles with reduced engine negative pressure without increasing costs, by utilizing existing sensors and reducing the number of components, thus lowering the fabrication cost.

Implementation Method 1

starting, by the control unit, an active purge pump of an active purge system provided in the vehicle, the active purge pump being disposed on the purge line

Methodology Applied
Scientific EffectPump: Pump

Implementation Method 2

recognizing, by the control unit, a purge gas pressure value measured by a front-end pressure sensor disposed on the purge line

Methodology Applied
Scientific EffectPressure measurement: Pressure Gradient

Implementation Method 3

The canister is constructed by filling a container with an absorbent material able to absorb the fuel evaporation gas that has been introduced from the fuel tank

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

a purge control solenoid valve (hereinafter referral to as "PCSV") that controls the purge operation is provided

Methodology Applied
Scientific EffectSolenoid valve actuation: Solenoid

Data Source

PatentUS10655552B2Canister purge control method for vehicle
Publication Date: 2020.05.19 HYUNDAI MOTOR CO LTD
  • US10655552B2 patent drawing
  • US10655552B2 patent drawing
  • US10655552B2 patent drawing

AI summary

A canister purge control method for a vehicle can reduce the number of components of an active purge system provided in the vehicle. An active purge operation is performed using a pressure value measured by an intake pressure sensor, instead of a pressure value measured by a rear-end pressure sensor, after a purge control solenoid valve is fully opened.