Cannabinoid Purification via Vaporization and Condensation

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Solution Overview

Problem

The production of therapeutic cannabinoids from cannabis often involves prolonged heating, which leads to undesirable side products and degradation of molecules like terpenes, resulting in suboptimal pharmacological effects and product quality.

Innovation Solution

A method involving a composition of tetrahydrocannabinol and a non-volatile molecule in a liquid phase, where energy is applied to convert tetrahydrocannabinol into vaporized form without vaporizing the non-volatile molecule, followed by separation and condensation using a heat sink to produce a liquid distillate with controlled molar ratios of tetrahydrocannabinol and cannabinol, ensuring high purity and minimal side product formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If prolonged heating is used to convert THCA to THC, then decarboxylation is achieved, but undesirable side products are formed and molecule degradation occurs

Engineering Contradiction:
Improvedecarboxylation completenessVSAvoidside products and degraded molecules
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent utilizes phase transition (vaporization and condensation) to separate THC from non-volatile impurities. By vaporizing THC at controlled temperatures and condensing it separately from non-volatile molecules, the process achieves complete decarboxylation without forming side products, as the vaporization step occurs before unwanted chemical reactions can proceed.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent replaces prolonged thermal heating with a controlled vaporization-condensation process. Instead of using extended heating time to drive decarboxylation, the system uses a brief controlled vaporization step followed by immediate condensation, substituting the mechanical/thermal process with a phase-change-based separation mechanism that achieves the same chemical transformation without the harmful side effects of prolonged heating.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If prolonged heating is used to produce CBD from CBDA, then decarboxylation is achieved, but CBN and other side products are formed

Engineering Contradiction:
Improvedecarboxylation completenessVSAvoidCBN and side products
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies phase transition to separate CBD from non-volatile impurities and prevent CBN formation. By vaporizing CBD at controlled temperatures and immediately condensing it, the process achieves complete decarboxylation of CBDA without allowing the oxidation and decomposition reactions that lead to CBN formation during prolonged heating.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent substitutes prolonged thermal heating with a controlled vaporization-condensation cycle. This replacement mechanism achieves decarboxylation through the phase change process itself, which occurs rapidly and completely without the extended thermal exposure required to produce CBN and other degradation products.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If prolonged heating is used for decarboxylation, then cannabinoid conversion is achieved, but terpenes and other molecules are degraded and vaporized

Engineering Contradiction:
Improvecannabinoid decarboxylationVSAvoidterpenes and volatile molecules
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent uses phase transition to selectively vaporize only the cannabinoid compounds while leaving non-volatile molecules behind. By controlling the vaporization temperature and timing, the process achieves complete cannabinoid decarboxylation without vaporizing or degrading terpenes and other volatile molecules, as they are not subjected to prolonged heating.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent replaces prolonged heating with a controlled vaporization-condensation process that targets only the cannabinoid fraction. This substitution allows selective vaporization of cannabinoids at controlled temperatures without the thermal degradation that affects terpenes and other molecules during extended heating periods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If conventional decarboxylation methods are used, then THC and CBD are produced, but product purity is reduced due to side products

Engineering Contradiction:
Improvecannabinoid productionVSAvoidproduct purity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs phase transition to achieve both high productivity and high purity. By vaporizing cannabinoids and condensing them separately from non-volatile impurities, the process produces pure THC and CBD without side products, achieving both efficient cannabinoid conversion and high product purity simultaneously through the physical separation mechanism.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent substitutes conventional heating methods with a vaporization-condensation system that inherently separates products from impurities. This replacement mechanism achieves both high cannabinoid production efficiency and high purity by using the physical properties of vaporization to separate desired products from unwanted side products and non-volatile contaminants.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively purifies tetrahydrocannabinol while minimizing the formation of undesirable side products, maintaining the integrity of other molecules, and achieving high concentrations of active cannabinoids with improved pharmacological effects.

Implementation Method 1

contacting the composition with energy to convert the tetrahydrocannabinol in the liquid phase into vaporized tetrahydrocannabinol in a gas phase without vaporizing the non-volatile molecule

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

contacting the vaporized tetrahydrocannabinol with a heat sink to condense the vaporized tetrahydrocannabinol into condensed tetrahydrocannabinol in a liquid distillate

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS20230312502A1Methods to purify cannabinoids
Publication Date: 2023.10.05 NATURAL EXTRACTION SYSTEMS LLC
  • US20230312502A1 patent drawing

AI summary

Various aspects of this patent document relate to the rapid purification of cannabinoids by vaporization and condensation.