Cannulated Surgical Knife Offset Blade for Extended Incisions

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Solution Overview

Problem

Current knife handles designed for use through cannulae in robotic and minimally invasive surgeries do not accommodate the need for larger incisions, leading to tissue damage and lack of precision in incision placement.

Innovation Solution

A surgical knife with an elongated handle portion and a reduced portion connected by a transition portion, allowing the blade to shift laterally upon exiting the cannula, creating an incision longer than the cannula diameter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a scalpel blade is placed through a cannula, then precise placement of incisions is achieved, but the incision size is insufficient to accommodate round instruments

Engineering Contradiction:
Improveincision placement precisionVSAvoidincision length
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The blade is positioned offset from the longitudinal axis of the handle, allowing it to extend beyond the cannula diameter in a lateral dimension. This dimensional offset enables the cutting edge to create an incision longer than the cannula diameter while the handle remains constrained within the cannula for precise placement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The handle with reduced portion fits within the cannula like a nested structure, while the blade extends beyond the cannula boundary. This nesting allows the knife to be guided through the cannula for precision while the blade creates a larger incision than the cannula diameter would normally permit.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Length of moving object

If a larger scalpel is employed outside of a working cannula, then a larger incision can be created, but precision in sizing and placement of incisions is lost

Engineering Contradiction:
Improveincision lengthVSAvoidincision placement precision
Core Design Contradiction:
Length of moving objectVSMeasurement precision

Solution Approach 1:

The handle with reduced portion fits within the cannula like a nested structure, while the blade extends beyond the cannula boundary. This nesting allows the knife to be guided through the cannula for precision while the blade creates a larger incision than the cannula diameter would normally permit.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Length of moving object

If the blade width is increased to create a longer incision, then the incision can accommodate round instruments, but the handle dimension exceeds the cannula diameter

Engineering Contradiction:
Improveincision lengthVSAvoidhandle structure
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The knife is divided into distinct segments: a handle portion for insertion through the cannula, a reduced portion that transitions from the handle, and a blade portion that extends beyond the cannula. This segmentation allows each part to serve its specific function while maintaining overall compatibility with the cannula system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the knife have different dimensions optimized for their specific functions. The handle has a dimension suitable for cannula insertion, while the blade has a larger width for creating the required incision length. This local differentiation of dimensions resolves the contradiction between handle fit and blade function.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250169851A1Knife for cannulated surgery
Publication Date: 2025.05.29 WARSAW ORTHOPEDIC INC
  • US20250169851A1 patent drawing
  • US20250169851A1 patent drawing
  • US20250169851A1 patent drawing

AI summary

A surgical knife for introduction through a cannula includes a handle portion with an angled transition to a reduced portion. A blade connected to the reduced portion has a width perpendicular to the longitudinal axis that is equal to or greater than-half the effective handle dimension. The blade is connected to the handle so that the outer transverse edge of the blade is outwardly offset from the outer surface of the handle. The blade width is preferably 80% of the effective dimension of the handle. The blade includes a cutting edge that extends across the width of the blade. In use, the knife can be extended through a cannula to make a first incision, retracted and rotated 180°, and then make another incision colinear with the first incision to create a single incision having a length greater than the width of the cannula.