Collapsible Canopy With Overhang Frame Segmentation

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Solution Overview

Problem

Existing collapsible canopies lack enhanced protection and refined appearance, with a need for improved coverage and design refinements to provide increased shade and aesthetic appeal within a given footprint.

Innovation Solution

A collapsible canopy design featuring a frame assembly with a perimeter frame, central frame, and overhang frame, where the cover includes a central and overhang portion, with the overhang frame automatically moving between collapsed and deployed positions in response to the perimeter frame's movement, and adjustable legs with a slider system for enhanced structural support and adjustability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the canopy uses a traditional frame structure without overhang, then the structure is simpler and easier to manufacture, but the coverage area and protection provided are limited

Engineering Contradiction:
Improvecanopy coverage areaVSAvoidframe structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The frame structure is divided into separate components: a perimeter frame portion, a central frame portion, and an overhang frame portion. This segmentation allows each component to be optimized independently while working together to provide extended coverage, resolving the contradiction between increased area and structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The overhang frame portion is designed to nest within or alongside the perimeter frame structure when collapsed, and deploy outward to extend coverage when activated. This nesting approach enables increased coverage area without proportionally increasing the collapsed footprint or manufacturing complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the overhang frame portion is made manually adjustable, then the structure can be adapted to different positions, but the operation becomes more complex and time-consuming

Engineering Contradiction:
Improveframe position adaptabilityVSAvoiddeployment operation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The overhang frame portion is designed with dynamic characteristics that allow it to automatically respond to forces applied during canopy deployment. The frame members are positioned and configured to move autonomously between collapsed and deployed states based on the deployment direction and magnitude, eliminating the need for manual adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The overhang frame portion performs its own positioning and deployment without requiring separate manual intervention. The design allows the frame to self-adjust and self-deploy based on the primary canopy deployment action, thereby maintaining adaptability while significantly improving operational ease.

Inventive Principle:
Principle #25Self-service

3Area of stationary object

If the canopy cover is extended to provide more coverage, then the shade and protection are improved, but the amount of material and manufacturing complexity increase

Engineering Contradiction:
Improvecanopy cover areaVSAvoidcover manufacturing ease
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The canopy cover is divided into distinct portions: a central portion and an overhang portion. This segmentation allows the cover to be manufactured in separate sections that can be independently produced and then assembled, simplifying the manufacturing process while enabling extended coverage area through the overhang portion.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9528292B1Canopy with overhang
Publication Date: 2016.12.27 SHELTERLOGIC CORP
  • US9528292B1 patent drawing
  • US9528292B1 patent drawing
  • US9528292B1 patent drawing

AI summary

A canopy includes a frame assembly having a perimeter frame portion, a central frame portion and multiple legs. The frame assembly also includes one or more overhang frame portions, each of which can include a main overhang frame member and a strut. Each overhang frame portion can extend diagonally from the associated corner of the frame assembly. The canopy also includes a cover, which can be a fabric or flexible material cover capable of collapsing along with the preferably collapsible frame assembly. The cover can include a central portion located substantially within an area defined by the perimeter frame portion and an overhang portion, which surrounds or circumscribes the central portion of the cover. The overhang frame portions can support an overhang portion of the cover, which extends outwardly from the perimeter frame portion. A support of the canopy can be configured to leave a logo imprint on the ground.