Canted Alula Control Surfaces for High Angle of Attack Flow Reattachment

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Solution Overview

Problem

Control augmentation of lifting surfaces at high angles of attack is challenging due to boundary layer separation, particularly in applications like Micro-Aerial Vehicles, where existing solutions are costly, bulky, and energy-intensive, and fail to provide sufficient control forces and moments.

Innovation Solution

Incorporating a miniature, canted control surface called an alula at the leading edge of the wing, which can reattach separated flow and enhance lift and rolling moments, with optimal spanwise location and actuation to manage flow reattachment and asymmetry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional flap ailerons are used for control at high angles of attack, then control forces can be generated, but boundary layer separation causes loss of control authority and reduced maneuverability

Engineering Contradiction:
Improvecontrol authorityVSAvoidboundary layer separation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The alula exploits the separated flow condition at high angles of attack by positioning itself in the separation zone to generate a strong leading-edge vortex. This vortex reattaches flow over the wing surface, converting the harmful separation into a beneficial controlled flow pattern that enhances lift and maintains control authority when traditional control surfaces fail.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Instead of using large trailing-edge flaps that affect the entire wing, the alula applies control locally at the leading edge where flow separation initiates. This localized intervention creates a vortex that specifically addresses the separation problem at the critical leading-edge region, maintaining control effectiveness with minimal disruption to overall wing flow.

Inventive Principle:
Principle #3Local quality

2Reliability

If flow control solutions (blowing, suction, plasma actuation) are used to overcome boundary layer separation, then control authority is improved, but cost, weight, size, and power requirements increase significantly

Engineering Contradiction:
Improvecontrol authorityVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The alula generates control forces passively through its geometric configuration and vortex formation, without requiring external power sources, reservoirs, or complex actuation systems. The system uses the natural aerodynamic environment (freestream flow) to generate the necessary control forces, making it self-sufficient and eliminating the weight and power penalties of active flow control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The alula mimics the natural control mechanism used by birds (the bastard wing structure), which has been evolutionarily optimized for flight control at various angles of attack. This biological inspiration provides a lightweight, passive control solution that avoids the complexity of engineered flow control systems while achieving similar or superior performance.

Inventive Principle:
Principle #26Copying

3Reliability

If leading-edge flaps are used for control augmentation, then control forces are improved, but energy expenditure for deployment and actuation increases, and storage reduces lifting surface efficiency

Engineering Contradiction:
Improvecontrol forcesVSAvoidactuation energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The alula is designed as a movable, adjustable control surface that can be dynamically positioned along the leading edge and rotated to optimal angles. This dynamic capability allows the system to adapt to different flight conditions and angles of attack, maximizing control effectiveness while minimizing energy expenditure compared to large fixed or storable leading-edge flaps.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The alula represents a segmented, modular control approach where a small control surface can be positioned at multiple locations along the leading edge. This segmentation allows optimal placement for different flight phases without requiring large energy-consuming deployment mechanisms or compromising lifting surface efficiency during cruise.

Inventive Principle:
Principle #1Segmentation

4Force

If the alula is positioned closer to the midspan to increase rolling moment, then control effectiveness is improved, but the distance from the wing edge increases which may affect flow reattachment pattern

Engineering Contradiction:
Improverolling momentVSAvoidflow reattachment effectiveness
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The alula system can be operated asymmetrically with different deflection angles or positions on left and right wings to generate rolling moments. This asymmetric operation allows independent control of roll and lift, enabling the system to achieve desired rolling moments while maintaining optimal flow reattachment patterns on each wing half.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The alula design achieves up to 25% lift enhancement and greater rolling moments than traditional flap aileron deflections, with minimal impact on pre-stall lift and drag, providing effective control at high angles of attack while being lightweight and low-power.

Implementation Method 1

Control augmentation of lifting surfaces at high angles of attack is particularly challenging due to boundary layer separation which can result in stalled flow over traditionally mounted and actuated control surfaces

Methodology Applied
Scientific EffectBoundary layer separation: Boundary Layer

Implementation Method 2

the alula's ability to reattach otherwise separated flow over the outer portion of the wing with reattached flow covering an area proportional to the alula's distance from the wing's side edge

Methodology Applied
Scientific EffectFlow reattachment: Flow Separation

Data Source

PatentUS11332245B2Sliding, canted, control surfaces for control augmentation of lifting surfaces at high angles of attack
Publication Date: 2022.05.17 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US11332245B2 patent drawing
  • US11332245B2 patent drawing
  • US11332245B2 patent drawing

AI summary

A vehicle, such as a micro-aerial vehicle or underwater vehicle, includes at least one lift structure, such as a low-aspect-ratio wing or a fin, respectively. The at least one lift structure comprises one or more alulas. A leading surface of each alula is (a) flush with a leading surface of the lift structure or (b) offset from the leading edge of the lift surface by up to approximately 10% of the chord length of the lift structure. The length of each alula is no more than approximately 20% of a lift structure length corresponding to the lift structure. In various embodiments, the alula is deflected or canted with respect to a plane defined by the lift structure. In an example embodiment, the alulas may be slid or translated along at least a portion of the span of the lift structure.