Cantilever Sensor for Direct SARS-CoV-2 Detection

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Solution Overview

Problem

Current point-of-care screening tests for SARS-CoV-2 viral infection are unreliable and costly, requiring laboratory analysis and taking up to three days, with existing methods based on antibody detection being ineffective in the early stages of infection due to delayed antibody production.

Innovation Solution

A sensor device comprising a test cantilever with a receptor layer and a reference cantilever with a non-receptor layer, converting chemical and biochemical information into electrical signals through deformation measurement, allowing for direct detection of analytes like viruses in samples without the need for calibration in a reference sample.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reverse transcriptase PCR method is used for SARS-CoV-2 detection, then detection reliability is improved, but time consumption increases (up to three days)

Engineering Contradiction:
Improvedetection reliabilityVSAvoidtime consumption
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent extracts the detection function from centralized laboratories to point-of-care settings by using portable sensor devices with cantilever-based detection, eliminating the need for complex laboratory infrastructure while maintaining detection capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex biochemical PCR processes with a mechanical detection system based on cantilever deformation, where the binding of viral particles to receptors on the cantilever surface causes measurable deformation, simplifying the detection mechanism

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of time

If lateral flow-based immunochromatographic methods are used for point-of-care testing, then time consumption is reduced, but detection reliability worsens due to delayed antibody detection

Engineering Contradiction:
Improvetime consumptionVSAvoiddetection reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies preliminary action by detecting viral particles directly at the site of infection before antibody production occurs, enabling early detection in the acute phase of infection when patients are most contagious, rather than waiting for the immune response to develop

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses specific receptor molecules as intermediaries that bind directly to viral particles, serving as a bridge between the virus and the detection system, enabling direct viral detection without relying on antibody-mediated detection

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If complex laboratory analysis is performed, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses thin film structures for the cantilever and receptor layer, enabling the complex detection function to be integrated into a compact, portable device while maintaining measurement precision through the sensitive deformation detection of the thin cantilever structure

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent merges multiple functions (sample application, viral binding, deformation detection, and signal processing) into a single integrated sensor device, eliminating the need for separate laboratory equipment while maintaining measurement capability

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, reliable, and cost-effective detection of SARS-CoV-2 analytes, reducing the time to results and improving early detection capabilities by converting chemical information into electrical signals, thus overcoming the limitations of existing methods.

Implementation Method 1

a receptor layer for selective reception of the analyte from the sample is applied at least to the deformable part

Methodology Applied
Scientific EffectSelective binding: Adsorption

Implementation Method 2

Cantilever surface stress sensors with single-crystalline silicon piezoresistors

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentUS20230251252A1Digital sensor device for detecting an analyte in a sample
Publication Date: 2023.08.10 DIGID GMBH
  • US20230251252A1 patent drawing
  • US20230251252A1 patent drawing
  • US20230251252A1 patent drawing

AI summary

A sensor device is provided for detecting an incidence and/or a concentration and/or an amount of an analyte in a sample. The sensor device includes a sensor, connection electronics and a housing. The sensor converts chemical and/or biochemical information of an analyte in a sample into an electrical signal. The sensor includes a test cantilever that has a base and a deformable part, where a receptor layer for selective reception of the analyte is applied at least to the deformable part. The sensor also includes a reference cantilever that has a base and a deformable part, where a reference layer for selective non-reception of the analyte is applied to the deformable part.