Cantilevered Exercise Machine Support System with Variable Incline

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Solution Overview

Problem

Current Pilates apparatuses are cumbersome and pose injury risks due to their large size, require stepping over a perimeter structure for mounting and dismounting, and lack versatility in exercise intensity adjustment, as they cannot incline or decline.

Innovation Solution

A cantilevered exercise machine design with a variable angle of incline or decline, featuring a base and support system that reduces perimeter dimensions, allows for easier mounting and dismounting, and includes an adjustment device such as an actuator, ratchet-and-pawl, gears, or cam to adjust the angle, relocating carriage bias members outside the rails for improved accessibility and exercise variety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional rectangular frame structure with parallel rails is used, then the exercise machine provides stable support and proper function, but the overall length and width become large and cumbersome

Engineering Contradiction:
Improvestructural stabilityVSAvoidoverall footprint
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The frame is divided into a perimeter structure and a support structure. The support structure includes spaced apart support legs positioned at selected locations along the perimeter structure, creating a segmented support system that reduces material usage while maintaining stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Support legs are extracted from the continuous perimeter frame and positioned at specific locations. This allows the frame to be open rather than fully enclosed, reducing the overall footprint while maintaining structural integrity through strategic support placement.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If parallel rails, slidable carriage and bias members are located within the rectangular perimeter structure, then the machine functions properly, but exercisers must step over the perimeter structure to mount and dismount

Engineering Contradiction:
Improvefunctional reliabilityVSAvoidmounting and dismounting ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The parallel rails are extracted from within the perimeter structure and positioned to extend beyond the perimeter frame at selected locations. This allows exercisers to access the carriage from the side rather than stepping over the entire perimeter structure, improving safety and ease of mounting and dismounting.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rails are repositioned to create side accessibility rather than only front/back access. By extending rails beyond the perimeter structure, the design adds dimensional accessibility from the sides, eliminating the need to step over the frame.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the slidable carriage and rails are fixed in horizontal position, then the structure is simple, but the exercise intensity cannot be adjusted by inclining or declining

Engineering Contradiction:
Improvestructural complexityVSAvoidexercise intensity adjustment
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The support legs are made adjustable rather than fixed, allowing the rails and carriage to be positioned at different heights and angles. This dynamic adjustment capability enables inclining and declining exercises while maintaining relatively simple structural components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The position and angle of the support legs can be changed to adjust the inclination of the rails. This parameter adjustment allows variation in exercise intensity by changing the gravitational component acting on the exerciser, transforming a static structure into a versatile exercise system.

Inventive Principle:
Principle #35Parameter changes

4Area of stationary object

If multiple large Pilates apparatuses are installed in a studio of fixed floor size, then each machine provides adequate space, but fewer machines can be installed reducing revenue opportunity

Engineering Contradiction:
Improvespace per machineVSAvoidnumber of machines per studio
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The support structure is segmented into spaced apart support legs rather than a continuous heavy frame. This segmentation reduces the overall footprint and material requirements, allowing more machines to be installed in the same studio space while maintaining structural stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The perimeter structure is made open with extracted support legs at selected locations rather than a solid enclosed frame. This reduces the effective footprint of each machine, increasing the number of units that can be accommodated in a fixed studio area.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11413488B2Exercise machine support system
Publication Date: 2022.08.16 LAGREE TECHNOLOGIES INC
  • US11413488B2 patent drawing
  • US11413488B2 patent drawing
  • US11413488B2 patent drawing

AI summary

An exercise machine support system for providing increased versatility including inclination or declination of an exercise surface, a reduction in the overall length and width of the exercise machine, and an enhanced user interface which reduces the risk of injury. The exercise machine support system generally includes a cantilevered exercise machine which is adapted to have a variable angle of incline or decline with respect to a horizontal ground surface. The exercise machine will generally include a base and a support which extends between the base and the exercise machine. The upper end of the support is connected to the exercise machine by a first pivot such that the exercise machine pivots about the support. An adjustment device may be utilized to pivot the exercise machine and thus adjust its angle of incline. Various types of adjustment devices are disclosed, including an actuator, ratchet-and-pawl, gears, and cam.