Cantilevered Vibration Fixture with Tunable Natural Frequency

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Solution Overview

Problem

Existing vibration testing fixtures attenuate frequencies within the band of interest, leading to erroneous measurement results and poor signal-to-noise ratios due to harmonic damping by the support structure.

Innovation Solution

A cantilevered test fixture with a fixed end and an unsupported test region, featuring a separating slot to control the first mode natural frequency and adjust the frequency response, allowing for improved signal-to-noise ratios by damping frequencies below a cutoff frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If common test fixturing is used for vibration testing, then the structure is supported and stable, but vibrations at frequencies within the band of interest are attenuated/damped by the test fixturing or support structure

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidharmonic damping
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The test fixture is divided into distinct functional regions: a fixed end for mounting to the support structure, a separating slot region that creates flexibility, and an unsupported test region for placing the unit under test. This segmentation allows different parts of the fixture to serve different functions - the fixed end provides stability while the unsupported region allows vibration transmission.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The length of the separating slot is specifically designed to control the first mode natural frequency of the cantilevered test fixture. By adjusting the slot length, the natural frequency is set below the band of interest, causing the fixture to damp frequencies below the cutoff while allowing frequencies above the cutoff to pass through to the unit under test.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the test fixture is designed to be stable and rigid, then support is provided, but the signal-to-noise ratio deteriorates due to attenuation of vibrations

Engineering Contradiction:
Improvefixture stabilityVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

Different regions of the test fixture have different mechanical properties. The fixed end is rigid and stable for mounting, while the unsupported test region is designed to be flexible enough to transmit vibrations. The separating slot creates a localized flexibility that allows the fixture to be stable overall while still transmitting vibrations to the unit under test.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If the first mode natural frequency is increased, then high frequency vibrations can be measured, but the fixture becomes less flexible and may attenuate more vibrations

Engineering Contradiction:
Improvefrequency measurement rangeVSAvoidvibration attenuation
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The length of the separating slot is the key parameter that controls the first mode natural frequency. By optimizing this dimension, the fixture achieves a natural frequency that is below the band of interest, allowing the fixture to be flexible enough to transmit vibrations while maintaining stability. This parameter optimization resolves the contradiction between frequency measurement capability and vibration transmission.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cantilevered test fixture enhances measurement accuracy by allowing frequencies above the cutoff frequency to be measured, thereby improving the signal-to-noise ratio and enabling precise vibration testing.

Implementation Method 1

the harmonic damping of the cantilevered test fixture may be controlled... frequencies below the cutoff frequency are damped by the cantilevered test fixture

Methodology Applied
Scientific EffectHarmonic damping: Damping

Implementation Method 2

a first mode natural frequency of the test fixture is based on a length of the separating slot... increasing slot lengths lowering the first mode natural frequency of the test fixture due to the increased flexibility

Methodology Applied
Scientific EffectNatural frequency: Resonance

Data Source

PatentUS20250216287A1Cantilevered test fixture for vibration testing
Publication Date: 2025.07.03 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES LLC
  • US20250216287A1 patent drawing
  • US20250216287A1 patent drawing
  • US20250216287A1 patent drawing

AI summary

A test fixture for vibration testing is disclosed. The test fixture may include an edge with a mounting slot for receiving a fastener to couple the test fixture to a supporting structure. A separating slot may extend through the test fixture proximal to the mounting slot. When the test fixture is coupled to the supporting structure via the mounting slot, the remainder of the test fixture may be unsupported, thereby cantilevering the test fixture. Cantilevering the test fixture, along with the flexibility provided by the separating slot, may enable the natural frequency of the test fixture to be controlled, allowing for additional vibrational frequencies to be measured and improving the signal-to-noise ratio. The length of the separating slot may be adjustable to adjust the frequency response of the test fixture. A coupling mass may also be attached to the test fixture to adjust the frequency response.