Cap Illumination via Diaphragm Light Transmission

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Solution Overview

Problem

Existing audio speakers that incorporate light sources for illumination face challenges in maintaining small space requirements and avoiding heat-induced degradation of the light source, especially in compact environments like vehicles.

Innovation Solution

The audio speaker design incorporates a circuit board with light sources positioned between the magnet and the diaphragm, utilizing transparent areas in the diaphragm to emit light efficiently while minimizing space and avoiding heat exposure to the light sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light source is added to the speaker for illumination, then the speaker can be illuminated, but the space requirements are greatly increased

Engineering Contradiction:
Improveillumination capabilityVSAvoidspace requirements
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The patent combines the light source with the existing circuit board structure, integrating the illumination function into the existing speaker assembly rather than adding a separate illumination module. This merging approach allows the light source to be positioned in the available space between the magnet and diaphragm, achieving illumination without significantly increasing the overall speaker volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light source is nested within the existing speaker structure, specifically positioned in the space between the magnet and diaphragm. This nesting approach utilizes otherwise unused internal space, allowing the illumination function to be embedded within the speaker's existing volume constraints.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Illumination intensity

If the light source is positioned close to the voice coil for efficient illumination, then illumination efficiency is improved, but the light source is heated by the voice coil and currents, decreasing its lifetime

Engineering Contradiction:
Improveillumination efficiencyVSAvoidlight source lifetime
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent introduces the circuit board as an intermediary structure that positions the light source in the space between the magnet and diaphragm. This intermediary positioning allows the light source to be close enough to the diaphragm for efficient illumination while being sufficiently distant from the voice coil to avoid thermal damage, thus protecting the light source lifetime.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different spatial positioning strategies to different components: the light source is positioned in the thermally favorable region between the magnet and diaphragm, while the voice coil maintains its position in the magnetic field gap. This local quality differentiation optimizes both illumination efficiency and thermal protection simultaneously.

Inventive Principle:
Principle #3Local quality

3Reliability

If the light source is positioned away from the voice coil to avoid heating, then light source lifetime is improved, but illumination efficiency of the diaphragm is reduced

Engineering Contradiction:
Improvelight source lifetimeVSAvoidillumination efficiency
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The circuit board serves as an intermediary that enables the light source to be positioned optimally - far enough from the voice coil to avoid thermal damage but close enough to the diaphragm to maintain illumination efficiency. This intermediary positioning resolves the contradiction between thermal protection and illumination effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes the vertical dimension between the magnet and diaphragm to position the light source, creating a three-dimensional optimization where the light source is positioned in the Z-direction between these components. This dimensional approach allows simultaneous optimization of thermal distance and illumination distance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for efficient illumination of the diaphragm with minimal space usage and effectively prevents heat from the voice coil and currents from affecting the light sources, thereby enhancing the speaker's performance and longevity.

Implementation Method 1

the circuit board comprises at least one light source configured to emit light in the main sound emitting direction and configured to illuminate, in direction of the main sound emitting direction, a lower surface of the diaphragm

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

The diaphragm furthermore comprises a plurality of transparent areas configured to let pass the light from the at least one light source

Methodology Applied
Scientific EffectLight transmission:

Implementation Method 3

a magnet configured to generate a magnetic field in which the voice coil is moving

Methodology Applied
Scientific EffectMagnetic field generation: Magnetic Field

Implementation Method 4

causing movements of a movable diaphragm by means of a voice coil connected to the diaphragm

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS20250056144A1Cap illumination
Publication Date: 2025.02.13 HARMAN BECKER AUTOMOTIVE SYST GMBH
  • US20250056144A1 patent drawing
  • US20250056144A1 patent drawing

AI summary

Techniques for cap illumination include an audio speaker configured to emit sound in a main sound emitting direction. The audio speaker includes a voice coil, a diaphragm connected to the voice coil and configured to move together with the voice coil parallel to the main sound emitting direction, a magnet configured to generate a magnetic field in which the voice coil is moving, and a circuit board located between the magnet and the diaphragm. The circuit board includes one or more light sources configured to emit light in the main sound emitting direction and illuminate a surface of the diaphragm facing the circuit board. The diaphragm includes a plurality of transparent areas that permit light from the at least one light source to pass through the diaphragm.