Cap Screen Whistle Attachment for Emergency Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing head gears lack integrated safety and entertainment features, particularly in emergency situations, and face challenges in securely attaching a whistle for easy access and use.

Innovation Solution

A whistle is integrated into a cap with a cap screen and reinforcement layer, featuring a snap joint and optional Velcro attachment, allowing easy access and secure attachment methods such as sticking, sewing, clipping, or using Velcro, ensuring the whistle can be easily blown without removing the cap.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a whistle is attached to head gear using multiple attachment methods (sticking, sewing, clipping, Velcro), then the reliability of whistle retention is improved, but the device complexity increases

Engineering Contradiction:
Improvewhistle retentionVSAvoidattachment structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The attachment system is divided into separate functional components: a base attachment method (sticking or sewing) and an additional security method (clipping or Velcro). This segmentation allows each component to perform its specific function independently, ensuring reliable whistle retention while maintaining clear manufacturing and assembly processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies multiple attachment methods as a form of prior cushioning against the risk of whistle loss. By pre-installing redundant attachment mechanisms, the design compensates for potential failures of any single attachment method, ensuring the whistle remains securely attached under various conditions.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of operation

If the cap screen is made longer to allow easy access to the whistle mouthpiece, then the ease of operation is improved, but the device complexity and material usage increase

Engineering Contradiction:
Improvewhistle accessVSAvoidcap screen structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cap screen is designed with differentiated local properties: the front portion is made longer to provide access to the whistle mouthpiece, while the rear portion maintains standard length. This local quality adjustment ensures ease of operation where needed without unnecessarily increasing overall device complexity or material usage throughout the entire cap screen.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cap screen is pre-formed during manufacturing with the extended front portion already integrated into the design. This preliminary action eliminates the need for additional assembly steps or modifications, allowing users to access the whistle mouthpiece easily without requiring complex adjustable mechanisms or post-production modifications.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7624457B2Head gear
Publication Date: 2009.12.01 SEDLMAIR PAUL
  • US7624457B2 patent drawing
  • US7624457B2 patent drawing

AI summary

The invention relates to a head gear. The object of the invention is to increase the functionality of the head gear concerning playing and security features. To achieve said object the head gear comprises a whistle attached to it.