Capacitance Detection for Image Forming Apparatus Readiness

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Solution Overview

Problem

Existing image forming apparatuses face challenges in determining whether they are ready for image formation due to complex and costly detection methods, particularly in ensuring proper mounting and contact states of image bearing and developer carrying members.

Innovation Solution

An image forming apparatus is designed with a conductive member forming a capacitor with either the image bearing or developer carrying member, utilizing a contact-separation member and a detecting unit to assess capacitance changes when a voltage is applied, allowing for simple and cost-effective detection of the apparatus's readiness for image formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage application and current detection methods are used to determine cartridge mounting state, then detection capability is provided, but device complexity and cost increase

Engineering Contradiction:
Improvedetection capabilityVSAvoiddetection circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the detection function from complex current detection circuits and implements it through simple capacitance measurement. By measuring only the capacitance change between the developer carrying member and image bearing member, the system eliminates the need for complex current detection circuits while maintaining reliable detection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex electrical current detection with electrical capacitance measurement. This substitution simplifies the detection system by using capacitance, which can be measured with simpler circuitry, rather than monitoring current flow which requires more complex detection circuits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If multiple detection units are added to verify mount states, then detection accuracy improves, but device complexity and cost increase

Engineering Contradiction:
Improvemount state detection accuracyVSAvoidnumber of detection units
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the single capacitance detection unit universal by having it detect multiple mount states through one measurement mechanism. The same detection unit can identify both proper mounting and improper mounting conditions by measuring capacitance changes, eliminating the need for separate detection units for different verification functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses changes in capacitance as a detectable parameter to indicate different mount states. By monitoring capacitance value changes rather than using multiple separate detection parameters, the system achieves accurate multi-state detection with a single detection unit, reducing overall system complexity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If complex detection methods are used to ensure proper contact between members, then reliability of image formation is improved, but manufacturing cost increases

Engineering Contradiction:
Improveimage formation readinessVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs a simple, inexpensive capacitance measurement approach rather than complex detection systems. This cost-effective method uses basic electrical principles and simple circuitry to verify image formation readiness, significantly reducing manufacturing costs while maintaining adequate reliability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces complex mechanical or electrical detection systems with a simple capacitance measurement approach. This substitution uses basic electrical principles that are easier and cheaper to implement, reducing manufacturing costs while still providing reliable verification of member contact and image formation readiness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient detection of the apparatus's readiness for image formation by determining the mount states of cartridges without additional detection units, providing a more affordable and compact imaging solution.

Implementation Method 1

a conductive member having a conductive property, the conductive member being paired with one of the developer carrying member and the image bearing member to form a capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a voltage is applied to the capacitor; and a detecting unit configured to detect a value relating to a capacitance of the capacitor

Methodology Applied
Scientific EffectElectrostatic Induction: Electrostatic Induction

Data Source

PatentUS9069312B2Image forming apparatus having capacitance detection
Publication Date: 2015.06.30 CANON KK
  • US9069312B2 patent drawing
  • US9069312B2 patent drawing
  • US9069312B2 patent drawing

AI summary

An image forming apparatus includes a conductive member paired with one of a developer carrying member and an image bearing member to form a capacitor. A contact-separation member assumes a first position for bringing the developer carrying member into contact with the image bearing member and a second position for separating the developer carrying member from the image bearing member. A detecting unit detects a value relating to a capacitance of the capacitor when a voltage is applied to the capacitor, and a control unit detects whether or not the image forming apparatus is ready for image formation by comparing a first detected result and a second detected result to each other. The first detected result is detected when the contact-separation member assumes the first position, and the second detected result is detected when the contact-separation member assumes the second position.