Capacitance-Based Heater Control for Aerosol Substrate Moisture

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Solution Overview

Problem

Existing aerosol-generating devices face challenges in maintaining consistent aerosol properties due to variations in the water content of the aerosol-forming substrate, leading to undesirable temperature perceptions and inefficient heating processes, especially in high or low humidity environments.

Innovation Solution

The aerosol-generating system employs capacitance sensing to measure the water content of the aerosol-forming substrate by forming a capacitor between electrodes, allowing the controller to adjust the power supply to the heater based on capacitance readings, thereby controlling the temperature and maintaining consistent aerosol properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the heater operates according to a predetermined heating profile, then the device structure remains simple, but variations in water content of the aerosol-forming substrate cause undesirable variations in aerosol temperature and user experience

Engineering Contradiction:
Improveadaptability to water content variationsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical/wet chemical water content measurement methods with electrical capacitance sensing. The capacitance sensor detects changes in dielectric constant caused by water content variations, enabling adaptive heating control without complex mechanical structures. This electrical field-based detection method achieves high adaptability while maintaining relatively simple device architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback control system where the capacitance sensor continuously monitors water content, and the controller adjusts the heater power accordingly. When water content is high (high capacitance), the heater power is reduced to prevent overheating; when water content is low (low capacitance), the heater power is increased to maintain proper aerosol generation. This closed-loop feedback mechanism enables adaptability to varying substrate conditions.

Inventive Principle:
Principle #23Feedback

2Reliability

If the heater power is increased to compensate for low water content, then aerosol generation is maintained, but overheating occurs when water content is already low

Engineering Contradiction:
Improveaerosol generation consistencyVSAvoidaerosol temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The feedback control system uses capacitance measurements to dynamically adjust heater power. When the capacitance sensor detects low water content (low capacitance reading), the controller reduces heater power to prevent overheating. Conversely, when water content is high (high capacitance), the controller increases or maintains heater power to ensure proper aerosol generation. This adaptive feedback mechanism maintains reliable aerosol generation while preventing temperature extremes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the heating parameter (power level) based on the detected water content parameter. The controller adjusts the heater power level dynamically according to capacitance readings, transforming a static heating process into a variable one that adapts to substrate conditions. This parameter adjustment ensures consistent aerosol generation across varying water content conditions without causing overheating.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If the heater power is reduced to prevent overheating, then temperature control is improved, but insufficient heating occurs when water content is low

Engineering Contradiction:
Improveaerosol temperature controlVSAvoidaerosol generation efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The feedback control system prevents insufficient heating by detecting low water content conditions through capacitance sensing. When the capacitance sensor reads low values indicating dry substrate, the controller maintains or increases heater power to ensure adequate heating and aerosol generation. The system only reduces power when capacitance indicates high water content, thus avoiding both overheating and insufficient heating scenarios.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically adjusts the heater power parameter based on real-time capacitance measurements of substrate water content. This variable power delivery ensures that heating is sufficient when needed (low water content) while preventing overheating when water content is high. The continuous parameter adjustment optimizes both temperature control and aerosol generation efficiency across different operating conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the generation of aerosols with consistent properties by adjusting the heater power in response to water content variations, improving user experience and device efficiency by maintaining optimal aerosol temperature and reducing overheating or underheating issues.

Implementation Method 1

The controller is further configured to measure the capacitance of the capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

the aerosol-forming substrate, which may form a dielectric material, is positioned between the first electrode and the second electrode so that the first electrode, the dielectric material and the second electrode form a capacitor

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Implementation Method 3

The controller is configured to control the supply of power from the power supply to the at least one heater for heating the aerosol-forming substrate

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentEP3923754B1Aerosol-generating device having capacitance based power control
Publication Date: 2024.11.06 PHILIP MORRIS PRODUCTS SA
  • EP3923754B1 patent drawingFigure 1~2
  • EP3923754B1 patent drawingFigure 3~4
  • EP3923754B1 patent drawingFigure 5~6

AI summary

An aerosol-generating system comprising: an aerosol-generating article (140) comprising an aerosol-forming substrate (142), the aerosol-forming substrate (142) being a dielectric material; an aerosol-generating device (110); and a first electrode (128) and a second electrode (130). The aerosol-generating device (110) comprises: a power supply (126); at least one heater (120); and a cavity (114) for receiving the aerosol-generating article (140). The aerosol-generating device (110) further comprises a controller (124) configured to control a supply of power from the power supply (126) to the at least one heater (120) for heating the aerosol-forming substrate (142) when the aerosol-generating article (140) is received within the cavity (114). The second electrode (130) is spaced apart from the first electrode (128) so that at least a portion of the aerosol-forming substrate (142) is received between the first electrode (128) and the second electrode (130) when the aerosol- generating article (140) is received within the cavity (114). The first electrode (128), the portion of the aerosol-forming substrate and the second electrode (130) form a capacitor when the aerosol- generating article (140) is received within the cavity. The controller (124) of the aerosol-generating device (110) is further configured to: measure the capacitance of the capacitor via the first and second electrodes (128, 130) when the aerosol-generating article (110) is received within the cavity (114); supply power from the power supply (126) to the at least one heater (120) in a first power profile when the measured capacitance is within a predetermined first range; and supply power from the power supply (126) to the at least one heater (120) in a second power profile, different to the first power profile, when the measured capacitance is within a predetermined second range.