Capacitance Sensor Pressing Detection with Dynamic Thresholds

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Solution Overview

Problem

Conventional pressing detection methods in reproduction devices, such as those used in disco clubs, face issues with accuracy due to mechanical switches and pressure sensing layers, leading to operational discomfort, age deterioration, and increased manufacturing costs, while capacitance sensors are prone to detection errors from external noise and fluctuations.

Innovation Solution

A reproduction device equipped with a rotatable operation disk, a capacitance sensor for detecting changes in capacitance, a storage part for reference values, and a control unit that calculates relative and absolute threshold values to accurately determine pressing based on sensor data, reducing errors and maintaining high detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a mechanical switch or membrane switch is used for detecting pressing on the controller, then the pressing can be detected, but there is a difference of operational touch feeling, uncomfortable operation feeling due to stroke and click feeling, and age deterioration occurs reducing detection accuracy

Engineering Contradiction:
Improvepressing detection accuracyVSAvoiddetection accuracy maintenance over time
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces mechanical switches and membrane switches with a capacitance sensor that detects pressing through capacitance changes. The controller includes a capacitance sensor section with sensor electrodes that detect pressing without mechanical contact, eliminating wear and stroke issues while maintaining detection accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a pressure sensing layer made of dielectric material is provided to the casing, then pressing on the outer rim can be sensed, but significant deterioration by friction occurs between the pressure sensing layer and controller, reducing detection accuracy

Engineering Contradiction:
Improvepressing detection accuracyVSAvoidfriction deterioration
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent eliminates the pressure sensing layer that contacts the controller through friction by using a capacitance sensor system. The sensor electrodes detect pressing through electrical field changes without physical contact, removing the friction-induced deterioration problem.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If a capacitance sensor is applied to the controller for detecting pressing, then age deterioration due to physical contacts hardly occurs and flexibility in designing increases, but detection errors occur due to influence of fluctuation in capacitance when a person approaches and external noise

Engineering Contradiction:
Improvedetection accuracy maintenance over timeVSAvoidpressing detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The control section continuously monitors capacitance values and dynamically adjusts threshold values based on environmental conditions and baseline measurements. This feedback mechanism allows the system to distinguish between normal capacitance fluctuations and actual pressing events, maintaining high detection accuracy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the detection parameter from fixed threshold to dynamic threshold that adapts to environmental conditions. The control section calculates threshold values based on capacitance changes relative to baseline measurements, allowing the system to operate accurately despite variations in capacitance due to environmental factors.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If switches are disposed on a circle below the outer rim of the controller for detecting pressing, then pressing can be detected, but the structure causes an increase in manufacturing cost for example a die

Engineering Contradiction:
Improvepressing detection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges the pressing detection function into the controller body itself by integrating sensor electrodes directly into the controller structure. This eliminates the need for separate switch components and complex assembly, reducing manufacturing costs while maintaining detection capability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise detection of pressing on the controller, enhancing operational accuracy and reducing manufacturing costs by using capacitance sensors effectively, while minimizing interference from external noise and environmental changes.

Implementation Method 1

a capacitance sensor section for outputting a sensor value expressing a change of a capacitance according to depression of the rotatable operation disk part

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8665678B2Reproducing device and reproducing method
Publication Date: 2014.03.04 INMUSIC BRANDS INC
  • US8665678B2 patent drawing
  • US8665678B2 patent drawing
  • US8665678B2 patent drawing

AI summary

A reproduction device, contains a rotatable operation disk part for performing an input related to reading of data stored in a memory and a capacitance sensor section for outputting a sensor value expressing a change of a capacitance according to depression of the rotatable operation disk part. The device also contains a storage part for storing a reference value corresponding to the sensor value obtained while the rotatable operation disk part is not depressed, and a control part for judging presence/absence of pressing on the rotatable operation disk part based on a vector quantity being a relative value obtained from a difference between the sensor value output from the capacitance sensor section and the reference value stored in the storage part.