Capacitive Isolated AC Switch Control Circuit Without Transformers

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Solution Overview

Problem

Existing methods for controlling high-voltage AC switches using low-voltage DC signals require bulky and expensive isolation transformers or pose reliability issues with optocouplers, and existing capacitive solutions only transmit control signals without providing power.

Innovation Solution

A circuit using high-voltage capacitive elements and Schottky diodes to generate a DC signal for controlling an AC switch, where a high-frequency DC pulse signal is used to transfer both control and power across a capacitive isolation barrier, eliminating the need for isolation transformers and simplifying the control circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an isolation transformer is used to control a high-voltage AC switch from a low-voltage DC circuit, then galvanic isolation and user protection are achieved, but the device becomes bulky and expensive

Engineering Contradiction:
Improvegalvanic isolationVSAvoidisolation transformer size
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent replaces the mechanical/magnetic isolation transformer with an optoelectronic system using optocouplers. The control signal is transmitted through light transmission across an isolation barrier, eliminating the need for magnetic coupling and large transformer components while maintaining galvanic isolation and user protection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces optocouplers as intermediary devices that convert electrical control signals into light signals for transmission across the isolation barrier, then convert them back to electrical signals on the other side. This intermediary approach achieves isolation without requiring direct electrical or magnetic coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Weight of stationary object

If optocouplers are used for isolation, then device size is reduced, but reliability problems occur

Engineering Contradiction:
Improveisolation device sizeVSAvoidoptocoupler reliability
Core Design Contradiction:
Weight of stationary objectVSReliability

Solution Approach 1:

The patent implements a self-diagnostic system where the microcontroller actively monitors the optocoupler performance by measuring the voltage at the optocoupler output during different operational states. The system automatically detects degradation or failure of the optocoupler and can trigger protective actions, making the isolation system self-monitoring and self-protecting.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent incorporates feedback mechanisms where the microcontroller continuously monitors the state of the AC switch and the performance of the optocouplers. This feedback allows the system to detect anomalies in real-time and adjust operation or alert the user, improving overall system reliability through active monitoring.

Inventive Principle:
Principle #23Feedback

3Reliability

If a capacitive element transmits control signal, then isolation is achieved, but power transmission for switch triggering is insufficient

Engineering Contradiction:
Improvecontrol signal transmissionVSAvoidpower for switch triggering
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent makes the optocoupler system multi-functional by enabling it to perform both control signal transmission and power transmission for AC switch triggering. The isolated DC-DC converter on the high-voltage side generates the necessary triggering power from the control circuit's DC supply, allowing a single isolation interface to handle both functions that previously required separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a compact, reliable, and efficient means to control high-voltage AC switches using low-voltage DC signals, offering improved immunity to electromagnetic disturbances and reduced bulk, while effectively transferring both control and power signals.

Implementation Method 1

a first capacitive element connecting a first input terminal, intended to receive the high-frequency signal, to a first terminal of a rectifying element

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

a rectifying element having its second terminal connected to a first output terminal intended to be connected to a control terminal of the switch

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

a second capacitive element connecting a second input terminal, intended to be connected to the second reference potential, to a second output terminal intended to be connected to the first reference potential

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentUS20090015315A1Circuit for controlling an a.c. switch
Publication Date: 2009.01.15 STMICROELECTRONICS SA
  • US20090015315A1 patent drawing
  • US20090015315A1 patent drawing
  • US20090015315A1 patent drawing

AI summary

A circuit for generating a D.C. signal for controlling an A.C. switch referenced to a first potential, from a high-frequency signal referenced to a second potential, including: a first capacitive element connecting a first input terminal, intended to receive the high-frequency signal, to the cathode of a rectifying element having its anode connected to a first output terminal intended to be connected to a control terminal of the switch; and a second capacitive element connecting a second input terminal, intended to be connected to the second reference potential, to a second output terminal intended to be connected to the first reference potential, a second rectifying element connecting the cathode of the first rectifying element to the second output terminal.