Capacitive Chemical Sensor Adaptive Sample Collection

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Solution Overview

Problem

Current microfabricated chemical sensors for detecting chemical species in gas or liquid environments face challenges such as fixed sample collection times, leading to inefficiencies in analyte detection, especially when concentrations are high or low, and require improvements for remote and unattended operation.

Innovation Solution

A microfabricated capacitive chemical sensor using parallel-plate or fringing-field electrodes with a chemically-sensitive dielectric film that detects changes in dielectric properties, enabling autonomous, selective, and sensitive chemical sensing, and functioning as a smart preconcentrator for optimized sample collection and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed time period is used for sample collection, then the preconcentrator can operate continuously, but the detection sensitivity and efficiency deteriorate when analyte concentrations are high or low

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoiddetection sensitivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the capacitive sensor continuously monitors the amount of analyte accumulated on the sorptive material. The system adjusts the sample collection time dynamically based on the real-time analyte concentration and accumulation rate, ensuring optimal detection sensitivity while maintaining continuous operation capability. When analyte concentration is high, collection time is reduced; when low, collection time is extended.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions from a static fixed-time collection approach to a dynamic adaptive collection approach. The sample collection duration becomes a variable parameter that changes in response to analyte concentration and accumulation rate, allowing the system to optimize performance for both high and low concentration scenarios while maintaining continuous operation.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If sample collection time is extended for low concentration analytes, then detection sensitivity improves, but the preconcentrator becomes saturated and requires cleaning, reducing productivity

Engineering Contradiction:
Improvedetection sensitivityVSAvoidanalysis throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The capacitive sensor provides real-time feedback on analyte accumulation, allowing the system to stop collection at the optimal point before saturation occurs. This feedback mechanism enables the system to achieve sufficient analyte concentration for detection without over-collecting, thereby preventing saturation and eliminating the need for frequent cleaning operations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of analyte accumulation rate and total amount during the collection process. Based on this preliminary information, the system can predict when optimal detection conditions will be achieved and stop collection at that point, preventing unnecessary extended collection that would lead to saturation and reduced productivity.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If sample collection time is reduced for high concentration analytes, then productivity increases, but insufficient analyte is collected for proper identification, worsening measurement precision

Engineering Contradiction:
Improveanalysis throughputVSAvoidanalyte identification accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The capacitive sensor continuously monitors analyte accumulation in real-time, providing feedback that allows the system to determine when sufficient analyte has been collected for proper identification. This ensures that even for high concentration analytes, the system collects enough material for accurate detection and identification while minimizing collection time to maintain productivity.

Inventive Principle:
Principle #23Feedback

4Productivity

If a smart analyte-sensitive preconcentrator is implemented, then sample collection optimization improves, but device complexity increases

Engineering Contradiction:
Improvesample collection efficiencyVSAvoidsensor and control system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The capacitive sensor serves multiple functions: it acts as both the detection sensor for monitoring analyte accumulation and as part of the control system for determining when to stop collection. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity while still achieving smart adaptive sample collection optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The capacitive chemical sensor allows for efficient analyte detection and optimized sample collection, reducing waste and ensuring detector protection from overloading, while enabling low-power, self-heating capabilities for remote and unattended operation.

Implementation Method 1

the interaction of a chemical species with the sensitive material layer can change the materials conductivity, dielectric constant, or effective thickness

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

a chemically-sensitive interface, which sorbs chemical species (i.e., analytes) from the environment

Methodology Applied
Scientific EffectSorption: Sorption

Implementation Method 3

a physical transducer that provides an electrical output proportional to the amount of sorbed species

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 4

detecting the change in the dielectric properties of a chemically-sensitive dielectric material film

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 5

the heated membrane thermally desorbs the sample in a short pulse for subsequent separation

Methodology Applied
Scientific EffectThermal desorption: Desorption

Implementation Method 6

rapid, efficient heating of the sorbed analytes with a low-heat capacity, low-loss microhotplate

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS8736000B1Capacitive chemical sensor
Publication Date: 2014.05.27 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US8736000B1 patent drawing
  • US8736000B1 patent drawing
  • US8736000B1 patent drawing

AI summary

A microfabricated capacitive chemical sensor can be used as an autonomous chemical sensor or as an analyte-sensitive chemical preconcentrator in a larger microanalytical system. The capacitive chemical sensor detects changes in sensing film dielectric properties, such as the dielectric constant, conductivity, or dimensionality. These changes result from the interaction of a target analyte with the sensing film. This capability provides a low-power, self-heating chemical sensor suitable for remote and unattended sensing applications. The capacitive chemical sensor also enables a smart, analyte-sensitive chemical preconcentrator. After sorption of the sample by the sensing film, the film can be rapidly heated to release the sample for further analysis. Therefore, the capacitive chemical sensor can optimize the sample collection time prior to release to enable the rapid and accurate analysis of analytes by a microanalytical system.