Capacitive Circuit for Liquid Leak Detection in Server Devices

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Solution Overview

Problem

Server devices face temperature limitations and leakage risks with traditional cooling systems, leading to potential malfunctions and network disruptions due to false positive alerts and inefficient thermal performance.

Innovation Solution

Integration of a capacitive circuit within the server device that communicates voltage changes to a management system, allowing for real-time leak detection and automatic shut-off of liquid input, combined with redundant detection and containment mechanisms to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If liquid cooling systems are used to improve thermal performance, then cooling efficiency is improved, but the risk of liquid leakage and damage to server devices increases

Engineering Contradiction:
Improvethermal performanceVSAvoidliquid leakage risk
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The capacitive circuit is installed in advance within the server device to detect liquid presence before leakage can cause damage. The circuit monitors voltage changes that occur when liquid comes into contact with or near the circuit board, enabling early warning and automatic shut-off before catastrophic failure occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The capacitive circuit acts as an intermediary detection mechanism between the liquid cooling system and the server device. It senses the presence of liquid through voltage changes without requiring direct contact with the cooling liquid, thus providing safety monitoring while maintaining the efficiency of liquid cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional leak detection methods are used, then leakage detection is provided, but false positive alerts occur leading to unnecessary shutdowns

Engineering Contradiction:
Improveleakage detection accuracyVSAvoidnetwork disruption
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces traditional mechanical or contact-based leak detection methods with an electrical field-based capacitive sensing system. The capacitive circuit detects changes in capacitance or voltage caused by liquid proximity, providing more accurate and reliable detection without the false positives that plague mechanical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system monitors changes in electrical parameters (voltage, capacitance) of the capacitive circuit when liquid is present. By detecting these parameter changes and comparing them against threshold values, the system can accurately distinguish between actual leaks and false conditions, reducing unnecessary shutdowns while maintaining high detection reliability.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If dielectric fluids are used to reduce liquid leakage damage, then safety is improved, but thermal performance decreases and costs increase

Engineering Contradiction:
Improveliquid leakage damageVSAvoidthermal performance
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The capacitive circuit provides self-service safety monitoring within the server device, eliminating the need for expensive dielectric fluids. The circuit automatically detects liquid presence through voltage changes and can trigger shut-off mechanisms, providing safety through intelligent monitoring rather than chemical properties of the cooling fluid.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The capacitive circuit effectively reduces damage from leaks by providing accurate leak detection, automatic shut-off, and containment, minimizing network disruptions and equipment damage while improving thermal performance.

Implementation Method 1

A capacitive circuit can be located on a printed circuit assembly (PCA) of the server device and/or can be integrated directly onto the PCA. A voltage can be applied across the capacitive circuit and a change in voltage can occur in response to a presence of liquid.

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

A change in voltage can occur in response to a presence of liquid. The management system can communicate the change of voltage and a unique identification (ID) of the server device to a computing device, such as a chassis/host controller.

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS10512195B2Server device with capacitive circuit
Publication Date: 2019.12.17 HEWLETT PACKARD ENTERPRISE DEV LP
  • US10512195B2 patent drawing
  • US10512195B2 patent drawing
  • US10512195B2 patent drawing

AI summary

Example implementations relate to a server device with a capacitive circuit. For example, a server device with a capacitive circuit can include a capacitive circuit located on a printed circuit assembly (PCA) of the server device and a baseboard management controller unit (BMC) to provide a communication interface between the capacitive circuit and a computing device. A voltage can be applied across the capacitive circuit and a signal can be sent from the capacitive circuit to the computing device using the BMC in response to a change in voltage.