Capacitive DC/DC Converter for Variable Voltage Efficiency

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Solution Overview

Problem

Current DC/DC power converters for renewable energy systems face inefficiencies and high losses due to variable input voltages, requiring large inductors and high-voltage switches, which affect harvesting and efficiency in both single and double conversion methods.

Innovation Solution

A DC/DC power converter topology using series-connected capacitors and resonant converters to convert variable input DC voltage into a variable output DC voltage with a smaller voltage range, allowing for improved operating conditions and efficiency in subsequent AC conversion, achieved through a capacitive voltage divider and resonant converter configuration that reduces switching and conduction losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conventional DC/AC power converter with single conversion is used, then the device complexity is reduced, but the harvesting efficiency deteriorates due to inability to operate photovoltaic panel in optimum way

Engineering Contradiction:
Improvepower converter structureVSAvoidharvesting efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent divides the single conversion process into two separate conversion stages: a DC/DC conversion stage followed by a DC/AC conversion stage. This segmentation allows independent optimization of each stage, enabling the photovoltaic panel to operate at its maximum power point while the final output matches grid requirements, thereby resolving the contradiction between simplified structure and harvesting efficiency.

Inventive Principle:
Principle #1Segmentation

2Productivity

If a boost DC/DC converter is used in double conversion, then the photovoltaic panel can be operated in optimum way, but large input inductors are required and high switching losses occur

Engineering Contradiction:
Improveharvesting efficiencyVSAvoidswitching and conduction losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent replaces the conventional inductor-based DC/DC converter with a capacitor-based DC/DC converter. This substitution eliminates the large input inductor and reduces switching losses by using capacitive energy storage and transfer mechanisms instead of inductive ones, thereby resolving the contradiction between harvesting efficiency and energy losses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Power

If a conventional DC/DC power converter with inductor is used, then voltage conversion is achieved, but high conduction losses are caused

Engineering Contradiction:
Improvevoltage conversion capabilityVSAvoidconduction losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent substitutes inductive components with capacitive components in the DC/DC conversion stage. This replacement reduces conduction losses by utilizing the lower ESR (Equivalent Series Resistance) characteristics of capacitors compared to inductors, while maintaining the required voltage conversion capability through capacitive voltage transformation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Power

If high-voltage switches are used in conventional DC/DC converter, then the required voltage range is achieved, but the cost and losses increase

Engineering Contradiction:
Improvevoltage rangeVSAvoidcost and losses
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent segments the voltage conversion function across multiple capacitors connected in series, where each capacitor handles a portion of the total voltage. This voltage segmentation allows the use of lower-voltage-rated switches and capacitors, reducing both cost and conduction losses while achieving the required overall voltage range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the voltage distribution parameters by using multiple capacitors in series configuration, thereby distributing the high voltage stress across multiple lower-voltage components. This parameter change enables the use of lower-voltage switches and reduces the cost and losses associated with high-voltage components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the overall efficiency of power conversion to approximately 99% or more, reduces the need for high-voltage switches, and lowers costs by allowing the use of lower-rated semiconductor devices, while minimizing losses and improving energy harvesting from variable voltage sources.

Implementation Method 1

resonant converter configuration that reduces switching and conduction losses

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentEP3735738B1Power converter
Publication Date: 2023.08.09 HUAWEI DIGITAL POWER TECH CO LTD
  • EP3735738B1 patent drawingFigure 1
  • EP3735738B1 patent drawingFigure 2
  • EP3735738B1 patent drawingFigure 3

AI summary

A DC/DC power converter 100 comprises three or more capacitors 120a-d connected in series between an output terminal 112 and a ground terminal 113, the three or more capacitors 120a-d being connected in series by means of two or more capacitor connection points 121a-c, and an input voltage switching unit 130a-130d configured to connect an input terminal 111 to one of a group of switching connection points 121a-c, 112, the group of switching connection points comprising the two or more capacitor connection points and the output terminal 112. With such a DC/DC power converter it is possible, for example, to convert a variable DC voltage at the input into a variable DC voltage at the output, wherein the voltage range of the output voltage is smaller than the voltage range of the input voltage.