Capacitive LED Driver Circuit Eliminates Resistive Losses

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Solution Overview

Problem

Existing power supply circuits for devices like LEDs and motors are inefficient due to high resistive losses and power dissipation, leading to reduced efficiency and shorter lifespan.

Innovation Solution

The use of capacitors in series and parallel configurations between the AC input and rectifier in power supply circuits to limit power consumption and reduce resistive losses, eliminating the need for resistors and providing efficient DC power to loads like LEDs and motors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If resistors are used to regulate voltage across LED, then voltage regulation is achieved, but power dissipation increases and efficiency decreases

Engineering Contradiction:
Improvevoltage regulationVSAvoidpower dissipation
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent changes the fundamental parameter from resistive voltage regulation to capacitive voltage regulation. By using capacitors instead of resistors to regulate voltage across LEDs, the circuit achieves the same voltage control function while eliminating the I²R power losses inherent in resistive regulation, thereby improving efficiency without sacrificing voltage regulation capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the resistive mechanism with a capacitive mechanism for voltage regulation. This replacement transforms the power dissipation mechanism from thermal loss in resistors to reactive power storage in capacitors, which does not dissipate energy as heat, thus resolving the contradiction between achieving voltage regulation and minimizing power loss

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If full-bridge rectifiers are used to convert AC to DC, then complete rectification is achieved, but circuit complexity and power loss increase

Engineering Contradiction:
Improverectification completenessVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes unnecessary components from the traditional full-bridge rectifier circuit. By eliminating redundant diodes and other components while retaining the essential rectification function through capacitor-based voltage doubling, the circuit achieves complete AC-to-DC conversion with reduced complexity and lower power losses

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the rectification function with the voltage regulation function by using capacitors to perform both tasks simultaneously. This consolidation eliminates the need for separate rectifier and voltage regulator stages, reducing overall circuit complexity while maintaining reliable AC-to-DC conversion

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If capacitors are used to limit power consumption, then efficiency improves, but circuit design complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidcircuit design
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent assigns multiple functions to the capacitors in the circuit. The same capacitors that limit power consumption also perform voltage regulation, rectification, and voltage doubling functions. This multi-functionality reduces the need for additional components, thereby managing design complexity while achieving efficient power consumption control

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the power consumption control function into discrete capacitor stages (series and parallel configurations). By dividing the capacitance into multiple segments with specific values and arrangements, the design achieves precise power limiting while maintaining manageable complexity through systematic component selection

Inventive Principle:
Principle #1Segmentation

4Illumination intensity

If LEDs operate at higher power levels, then light output increases, but lifespan decreases due to heat and stress

Engineering Contradiction:
Improvelight outputVSAvoidLED lifespan
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

The patent employs voltage doubling through capacitive charging and discharging cycles that operate in synchronization with the AC input frequency. This periodic action allows LEDs to receive adequate voltage for high light output during peak cycles while the capacitors absorb stress during off cycles, effectively distributing thermal and electrical stress over time to extend LED lifespan

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The capacitors in the circuit provide beforehand cushioning by storing energy during voltage peaks and releasing it during valleys, smoothing out voltage stress on the LEDs. This pre-cushioning effect protects LEDs from voltage spikes and thermal stress that would otherwise reduce their lifespan, enabling sustained high-power operation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances efficiency and longevity of LEDs by reducing power dissipation, operating LEDs at lower temperatures, and eliminating the need for full-bridge rectifiers, thereby increasing the lifespan and reducing heat generation.

Implementation Method 1

the impedance of capacitors to limit overall power consumption of the circuit

Methodology Applied
Scientific EffectImpedance: Electrical Resistance

Implementation Method 2

capacitors can be used in an LED circuit to reduce or eliminate the use of resistors, and increase efficiency and longevity as a result

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9961736B2LED driver circuits
Publication Date: 2018.05.01 NEW ENERGIES & ALTERNATIVE TECH INC
  • US9961736B2 patent drawing
  • US9961736B2 patent drawing
  • US9961736B2 patent drawing

AI summary

In some implementations, a circuit includes a first diode and a second diode that are coupled in series. The device is configured to couple an alternating current (AC) power source to a first node between the first diode and the second diode. The circuit includes a first capacitor and a second capacitor that are coupled in series, and the device is configured to couple the AC power source to a second node between the first capacitor and the second capacitor. The circuit includes one or more light emitting diode elements coupled in parallel with the first capacitor and the second capacitor, and a battery coupled in parallel with the one or more diodes.