Capacitive Load Drive Circuit for Precise Liquid Discharge

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Solution Overview

Problem

Existing liquid discharge apparatuses using capacitive loads, such as piezoelectric elements, face challenges in achieving precise discharge accuracy and waveform accuracy due to insufficient techniques in drive signal output by capacitive load drive circuits.

Innovation Solution

A capacitive load drive circuit is designed with a correction circuit, modulation circuit, amplification circuit, demodulation circuit, and feedback circuit to correct and amplify drive signals based on the number of capacitive loads driven, ensuring accurate discharge and waveform precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a capacitive load drive circuit uses a class D amplification circuit to amplify the source signal, then the drive signal can be sufficiently amplified to operate the capacitive load, but the discharge accuracy of the liquid and the waveform accuracy of the drive signal are insufficient

Engineering Contradiction:
Improvedrive signal amplitudeVSAvoiddischarge accuracy
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent introduces a feedback circuit that detects the actual drive signal waveform and feeds it back to the correction circuit. The correction circuit then adjusts the base drive signal based on this feedback, creating a closed-loop system that continuously optimizes the drive signal to achieve both sufficient amplitude and high waveform accuracy, thereby improving liquid discharge accuracy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes the parameters of the base drive signal based on the number of capacitive loads being driven. The correction circuit adjusts the drive signal parameters (amplitude, timing, duration) according to the detected load conditions, allowing the system to maintain optimal performance across different operating scenarios while ensuring accurate discharge.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the drive circuit outputs a drive signal without correction based on the number of capacitive loads, then the circuit structure is simpler, but the waveform accuracy deteriorates when driving different numbers of capacitive loads

Engineering Contradiction:
Improvecircuit structureVSAvoidwaveform accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The feedback circuit detects the actual drive signal waveform and feeds it back to the correction circuit, creating a closed-loop system that automatically adjusts the base drive signal based on the number of capacitive loads. This allows the system to maintain high waveform accuracy across different operating conditions while keeping the correction mechanism integrated within the existing circuit architecture.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The correction circuit dynamically adjusts the base drive signal parameters based on real-time detection of the number of capacitive loads being driven. This dynamic adaptation allows the system to optimize the drive signal waveform for each specific operating condition, ensuring high accuracy without requiring multiple fixed circuit configurations.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the correction circuit corrects the base drive signal according to the number of capacitive loads, then the waveform accuracy improves, but the device complexity increases

Engineering Contradiction:
Improvewaveform accuracyVSAvoidcircuit structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The feedback circuit automatically detects the number of capacitive loads and feeds this information back to the correction circuit, which then autonomously adjusts the base drive signal. This automated feedback mechanism eliminates the need for manual configuration or complex control logic, achieving high waveform accuracy through an intelligent correction system that adapts to operating conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The correction circuit uses the feedback from the actual drive signal to self-adjust and optimize the base drive signal without external intervention. The system monitors its own output and automatically corrects any deviations based on the number of capacitive loads, achieving waveform accuracy through self-optimization rather than requiring complex external control mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances discharge accuracy and waveform precision by dynamically adjusting drive signals according to the number of capacitive loads, thereby improving the quality of liquid discharge in apparatuses like inkjet printers and other discharge devices.

Implementation Method 1

a liquid discharge apparatus using a capacitive load such as a piezoelectric element is known

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12365175B2Liquid discharge apparatus and capacitive load drive circuit
Publication Date: 2025.07.22 SEIKO EPSON CORP
  • US12365175B2 patent drawing
  • US12365175B2 patent drawing
  • US12365175B2 patent drawing

AI summary

A liquid discharge apparatus includes a liquid discharge head that includes a plurality of capacitive loads driven by being supplied with a drive signal and discharges a liquid by driving the plurality of capacitive loads, and a capacitive load drive circuit, in which the capacitive load drive circuit includes a correction circuit, a modulation circuit, an amplification circuit, a demodulation circuit, and a feedback circuit, and the correction circuit outputs the correction base drive signal corrected according to the number of drive capacitive loads driven by the drive signal among the plurality of capacitive loads.