Capacitive Moisture Sensing for Accurate Windshield Rain Detection

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Solution Overview

Problem

Conventional rain sensors based on electro-optical techniques have limitations such as limited sensing areas, high costs, and erroneous detection due to reliance on optical imaging, failing to efficiently detect rain, ice, mist, or other materials on vehicle windshields, which can lead to hazardous driving conditions.

Innovation Solution

A rain sensor system utilizing a plurality of sensing capacitors with different fields, a switching circuit, and fractal structures to selectively detect moisture on vehicle windows, including capacitors with meandering shapes and mimicking capacitors to improve detection accuracy and reduce false readings, combined with autocorrelation and cross-correlation methods to differentiate between rain and other materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electro-optical techniques are used for rain detection, then detection capability is provided, but sensing area is limited and cost is high

Engineering Contradiction:
Improvedetection capabilityVSAvoidsensing area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The windshield is divided into multiple sensing zones with multiple capacitive sensors distributed across different areas. Each capacitor detects moisture in its local region, and the controller integrates signals from all zones to provide comprehensive rain detection coverage across the entire windshield surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces electro-optical detection systems with capacitive sensing technology. Instead of using light beams and optical imaging to detect rain, the system uses electrical fields and capacitance changes caused by moisture accumulation on the windshield surface, providing a more cost-effective and area-efficient solution.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If optical imaging is used for rain detection, then rain droplets can be detected, but erroneous detection occurs and cost increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex optical imaging systems with simpler capacitive sensing technology. Instead of using cameras or optical sensors to image rain droplets, the system measures capacitance changes in electrical fields, which are more directly affected by moisture presence. This substitution reduces system complexity and eliminates erroneous detections caused by optical interference from dirt or reflections.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system monitors changes in capacitance values as parameters to detect moisture. By measuring electrical field disturbances caused by water accumulation on the windshield, the system directly detects rain presence through electrical parameter changes rather than optical image analysis, improving accuracy and reducing false positives.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple sensing capacitors are used to improve detection accuracy, then detection reliability improves, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple capacitor signals are merged and processed by a single controller that integrates inputs from all sensing zones. The controller combines the electrical field data from multiple capacitors to determine overall rain conditions, allowing the system to maintain high detection accuracy while avoiding the complexity of multiple independent processing circuits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller serves multiple functions: it reads capacitance values from multiple sensing capacitors, processes the electrical field data, determines rain presence and intensity, and controls wiper activation. This multi-functional approach allows the system to use multiple sensors without proportionally increasing overall system complexity, as a single controller handles all sensing and control tasks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient and accurate detection of rain and other materials on vehicle windshields, reducing distractions for drivers and improving safety by accurately activating windshield wipers, while minimizing false activations due to external interference or temperature changes.

Implementation Method 1

A rain sensor system utilizing a plurality of sensing capacitors with different fields... to selectively detect moisture on vehicle windows

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

fractal structures to selectively detect moisture on vehicle windows, including capacitors with meandering shapes

Methodology Applied
Scientific EffectFractal geometry: Fractal Forms

Data Source

PatentUS11850824B2Moisture sensor and/or defogger with bayesian improvements, and related methods
Publication Date: 2023.12.26 GUARDIAN GLASS LLC
  • US11850824B2 patent drawing
  • US11850824B2 patent drawing
  • US11850824B2 patent drawing

AI summary

In certain example embodiments, moisture sensors, defoggers, etc., and/or related methods, are provided, More particularly, certain example embodiments relate to moisture sensors and/or defoggers that may be used in various applications such as, for example, refrigerator/freezer merchandisers, vehicle windows, building windows, etc. When condensation or moisture is detected, an appropriate action may be taken (e.g., actuating windshield wipers, turning on a defroster, triggering the heating of a merchandiser door or window, etc.). Bayesian approaches optionally, may be implemented in certain example embodiments in an attempt to improve moisture detection accuracy. For instance, models of various types of disturbances may be developed and, based on live data and a priori information known about the model, a probability of the model being accurate is calculated. If a threshold value is met, the model may be considered a match and, optionally, a corresponding appropriate action may be taken.