Capacitive Charge Supply for Piezoelectric Inkjet Printers

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Solution Overview

Problem

Conventional liquid discharge apparatuses face issues with energy efficiency, electromagnetic interference (EMI), and poor control over capacitive loads like piezoelectric elements in inkjet printers, leading to high power consumption and difficulty in finely controlling the piezoelectric elements.

Innovation Solution

A liquid discharge apparatus with a discharge section, charge supply source, and connection path selection mechanism that switches between series and parallel states of capacitive elements to control the piezoelectric elements, allowing for stepwise voltage application and reduced current switching, thereby enhancing energy efficiency and minimizing EMI.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If linear amplification is used to drive piezoelectric elements, then sufficient electrical current can be supplied to actuate the piezoelectric elements, but power consumption increases considerably and energy efficiency deteriorates

Engineering Contradiction:
Improveelectrical current supply capabilityVSAvoidpower consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The voltage amplification is segmented into multiple discrete voltage levels (first voltage, second voltage, third voltage, etc.) rather than continuous linear amplification. The switching section selectively connects the piezoelectric element to different voltage levels based on control signals, achieving effective driving while reducing power consumption compared to linear amplification.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses periodic switching between different voltage levels to drive the piezoelectric elements. By alternating between charging at higher voltages and discharging at lower voltages in a controlled periodic manner, the system achieves efficient energy transfer while minimizing continuous power consumption.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If class D amplification with pulse width modulation is used to improve energy efficiency, then better energy efficiency is achieved, but switching large current at high frequency creates electromagnetic interference

Engineering Contradiction:
Improveenergy efficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The voltage amplification is segmented into multiple discrete voltage levels rather than using high-frequency pulse width modulation. The switching section selectively connects the piezoelectric element to different voltage levels based on control signals, achieving effective driving while reducing power consumption compared to linear amplification.

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If voltage switching format is used to conserve power, then power consumption is reduced, but the stepwise switching prevents fine control of the piezoelectric elements

Engineering Contradiction:
Improvepower consumptionVSAvoidcontrol precision
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The voltage amplification is segmented into multiple discrete voltage levels (first voltage, second voltage, third voltage, etc.) rather than continuous linear amplification. The switching section selectively connects the piezoelectric element to different voltage levels based on control signals, achieving effective driving while reducing power consumption compared to linear amplification.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between multiple discrete voltage levels based on control signals, allowing flexible and precise control of the piezoelectric elements. The switching section can select from multiple voltage levels (first, second, third, etc.) to achieve fine control while maintaining low power consumption operation.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If multiple voltage levels are prepared for piezoelectric element control, then fine control capability is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidvoltage switching mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple voltage levels are generated by combining capacitive elements in series and parallel configurations within the charge supply source. The switching section integrates the selection of multiple voltage levels and the connection to piezoelectric elements in a unified structure, achieving fine control while managing device complexity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high energy efficiency, reduces EMI, and allows for precise control of piezoelectric elements, minimizing power consumption and improving the overall performance of the print head.

Implementation Method 1

a piezoelectric element provided for the pressure chamber... by being driven in conformity with a control signal, causes a predetermined amount of ink to be discharged from the nozzles at a predetermined timing

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The charge supply source include a number n (where n is a plurality) of capacitive elements, and a switching section configured and arranged to switch between a series state where the n capacitive elements are electrically connected in series and a parallel state where the n capacitive elements are electrically connected in parallel

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8974024B2Liquid discharge apparatus
Publication Date: 2015.03.10 SEIKO EPSON CORP
  • US8974024B2 patent drawing
  • US8974024B2 patent drawing
  • US8974024B2 patent drawing

AI summary

A liquid discharge apparatus includes a discharge section, a charge supply source, first and second signal paths, and a connection path selection section. The connection path selection section uses the first or second signal path to electrically connect a piezoelectric element and the charge supply source. The charge supply source include a number n (where n is a plurality) of capacitive elements, and a switching section configured and arranged to switch between a series state where the n capacitive elements are electrically connected in series and a parallel state where the n capacitive elements are electrically connected in parallel. In the series state, a given first point out of connection points between the n capacitive elements is connected to the first signal path, and a second point higher than the first point out of the connection points of the n capacitive elements is connected to the second signal path.