Capacitive Power Line Communication for Server Rack Power Management

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Solution Overview

Problem

Server systems with redundant power arrangements often have oversized power supplies due to maximum power rating calculations based on worst-case scenarios, leading to low utilization and inefficiency, and existing power line communication methods are unreliable and costly.

Innovation Solution

Implementing capacitive coupled transmitters and receivers for power line communication over DC bus bars to broadcast interrupt and serial signals, allowing for power capping and protection at the rack level, using power supplies as sensors to manage power consumption and provide reliable protection against abnormal conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power supplies are sized larger to deliver maximum power PMAX based on worst-case scenarios, then system reliability is improved, but power supply size and cost increase

Engineering Contradiction:
Improvesystem reliabilityVSAvoidpower supply size
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The power supply system transitions from a static, fixed-capacity design to a dynamic, adjustable-capacity system. The power supply can now be scaled to match actual workload demands while maintaining the ability to deliver peak power when needed, resolving the contradiction between reliability and size by making the power supply adaptive rather than permanently oversized

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the power delivery parameters dynamically based on workload conditions. By adjusting power output levels in response to actual system needs, the power supply can operate at lower capacities during normal conditions while still providing maximum power when required, thus improving reliability without permanently increasing power supply size

Inventive Principle:
Principle #35Parameter changes

2Reliability

If power supplies are sized larger to deliver maximum power PMAX, then system reliability is improved, but energy efficiency deteriorates

Engineering Contradiction:
Improvesystem reliabilityVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The power supply operates dynamically, adjusting its output to match actual workload demands rather than continuously operating at maximum capacity. This dynamic operation significantly improves energy efficiency by eliminating the waste associated with continuously running oversized power supplies at low utilization while maintaining reliability through on-demand power delivery capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements parameter changes in power delivery based on workload conditions, allowing the power supply to operate at optimal efficiency points during normal conditions while maintaining the capability to deliver peak power when needed, thus resolving the contradiction between reliability and energy efficiency

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional power line communication methods are used, then communication between power supplies and nodes is achieved, but reliability deteriorates and cost increases

Engineering Contradiction:
Improvecommunication capabilityVSAvoidcommunication reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces an intermediary approach by using the power distribution infrastructure itself as the communication medium. Instead of relying on separate, vulnerable communication channels, the system embeds communication within the existing power lines, using them as a dual-purpose medium for both power delivery and information transfer, thereby improving reliability while reducing cost

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power supply size and cost, improves energy efficiency, and enhances system reliability by enabling efficient power management and protection without affecting performance, allowing for more processors in a rack and reducing unnecessary throttling.

Implementation Method 1

capacitive coupled transmitters and receivers for power line communication over DC bus bars

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentUS10963031B2Methods and systems for server power line communication
Publication Date: 2021.03.30 INTEL CORP
  • US10963031B2 patent drawing
  • US10963031B2 patent drawing
  • US10963031B2 patent drawing

AI summary

A server system includes a common power bus, a power supply to provide direct current (DC) power through the common power bus, at least one node including a processor to receive the DC power through the common power bus, a transmitter capacitive coupled to the common power bus to transmit a power information signal from the power supply through the common power bus, and at least one receiver capacitive coupled to the common power bus to receive the power information signal transmitted by the transmitter and to provide the received power information signal to the at least one node. A plurality of buffers respectively coupled between the common power bus and each of the power supply and the at least one node provide path separation for high frequency and low frequency currents.