Capacitive Position Sensor With Low-Dielectric Shielding

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional position detection devices face challenges in ensuring detection precision when the range of movement for a movable element is increased, due to signal leakage between electrodes, which worsens with larger movement ranges and increased electrode numbers.

Innovation Solution

A position detection device with a substrate featuring a low-dielectric constant area between electrodes and electrical signal shielding, along with a supply and detection circuit that uses multiple phase signals and capacitive coupling to accurately detect the position of a movable element, even with increased movement ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the range of possible movement of the movable element is increased, then the detection range is improved, but detection precision deteriorates due to signal leakage between electrodes

Engineering Contradiction:
Improvedetection rangeVSAvoiddetection precision
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

A low-dielectric constant area is introduced as an intermediary region between the first electrodes (signal supply) and the second electrode (signal extraction). This intermediary area with reduced dielectric constant suppresses signal leakage by reducing capacitive coupling between adjacent electrodes, thereby maintaining detection precision while allowing for increased detection range

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The substrate is designed with non-uniform dielectric properties: the low-dielectric constant area has a specifically reduced dielectric constant compared to other portions of the substrate. This local variation in material property is strategically positioned to suppress signal leakage only in the critical region between signal supply and extraction electrodes, without affecting the overall detection range

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the interval between electrodes for signal supply is narrowed to maintain detection precision, then detection precision is improved, but the number of electrodes must increase which causes signal leakage to increase

Engineering Contradiction:
Improvedetection precisionVSAvoidsignal leakage
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The low-dielectric constant area serves as a mediator that suppresses signal leakage between electrodes even when the interval between them is narrow. By reducing the dielectric constant in this specific region, the capacitive coupling between adjacent first electrodes and the second electrode is reduced, allowing for narrower electrode spacing without increasing overall signal leakage

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The dielectric constant parameter of the substrate is changed locally in the region between the first electrodes and the second electrode. By reducing the dielectric constant in this specific area, the electrical field distribution is modified to reduce signal leakage, enabling narrower electrode intervals to be used while maintaining detection precision and controlling signal leakage

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise detection of relative positions between a fixed and movable element, reducing signal leakage and noise, thus maintaining detection accuracy even with larger movement ranges without increasing electrode numbers.

Implementation Method 1

signal leakage occurs between electrodes for supplying signals of a plurality of phases and electrodes for extracting signals

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

The low-dielectric constant area has a lower dielectric constant than other portions of the substrate

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Implementation Method 3

supplying a voltage to an induction electrode of a fixed element to generate an alternating potential distribution in a comb-shaped electrode of a movable element by means of capacitive coupling

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 4

detecting the alternating potential distribution using a voltage detection electrode of the fixed element to generate a vector having two signals as its components, and measuring the relative potential of the movable element referenced to the fixed element from the rotation angle of the vector

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentUS11002570B2Fixed element and position detection device
Publication Date: 2021.05.11 YAMAHA CORP
  • US11002570B2 patent drawing
  • US11002570B2 patent drawing
  • US11002570B2 patent drawing

AI summary

A fixed element is provided to be used in a position detection device for detecting a position of a movable element that moves on the fixed element. The fixed element includes a substrate, a plurality of first electrodes and a second electrode. The substrate has as first surface, a second surface and a low-dielectric constant area. The second surface faces in an opposite direction to the first surface. The low-dielectric constant area has a lower-dielectric constant than other portions of the substrate. The first electrodes are disposed on the first surface of the substrate. The first electrodes include three or more phases arranged one-dimensionally in a repeating pattern in a movement direction of the movable element. The second electrode is disposed on the first surface of the substrate and is arranged in the movement direction of the movable element adjacent the first electrodes. The low-dielectric constant area of the substrate is provided in a position between the first electrodes and the second electrode.