Capacitive Proximity Sensor Electrode Configuration for Curved Vehicle Bumpers

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Solution Overview

Problem

Proximity sensors placed in the corner areas of vehicle bumpers, which have complex curvature, are prone to detection errors due to varying horizontal distances between sensor electrodes, leading to unreliable contactless actuation of vehicle parts.

Innovation Solution

The sensor electrodes are arranged on a curved mounting surface with a constant horizontal distance and varying vertical distance, ensuring that the horizontal distance between them remains approximately constant, reducing detection errors by maintaining a consistent actuation direction despite irregular curvature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If proximity sensors are placed in corner areas of the bumper to achieve contactless actuation, then the actuation function is enabled, but detection errors increase due to complex curvature and varying horizontal distances between sensor electrodes

Engineering Contradiction:
Improvecontactless actuation functionVSAvoiddetection accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies local quality by making the sensor electrodes have different lengths rather than being equal length. The first sensor electrode extends further than the second sensor electrode, creating an asymmetric configuration that compensates for the varying distances caused by the bumper's complex curvature in corner areas. This local modification to the electrode structure maintains reliable detection despite the challenging mounting location.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If sensor electrodes are arranged to conform to the spatial contour of the bumper, then the sensor can be mounted on curved surfaces, but the horizontal distance between electrodes varies causing detection errors

Engineering Contradiction:
Improvemounting flexibility on curved surfacesVSAvoidactuation command detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies asymmetry by designing the sensor electrodes with different lengths. The first sensor electrode has a different length than the second sensor electrode, creating an asymmetric arrangement that compensates for the varying horizontal distances caused by mounting on the bumper's curved contour. This asymmetric configuration ensures that the effective sensing distance remains relatively constant across the curved surface, maintaining measurement precision while preserving adaptability to curved mounting surfaces.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the reliability of proximity sensors by minimizing detection errors, ensuring fail-proof contactless actuation of vehicle parts, such as trunk lids, even on irregularly curved surfaces.

Implementation Method 1

Capacitively operating proximity sensors are often used as sensors for detecting an actuation command

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10126455B2Device for the contactless actuation of an adjustable vehicle part
Publication Date: 2018.11.13 BROSE FAHRZEUGTEILE GMBH & CO KG
  • US10126455B2 patent drawing
  • US10126455B2 patent drawing
  • US10126455B2 patent drawing

AI summary

A device for contactless actuation of an adjustable vehicle part. The device has a capacitive proximity sensor having a first elongated sensor electrode and a second elongated sensor electrode, as well as a carrier component for fastening the proximity sensor. The carrier component has a curved mounting surface on which the sensor electrodes are placed in such a way that the horizontal distance between the two sensor electrodes over the length of the sensor electrodes is exactly or at least approximately constant, the vertical distance between the sensor electrodes varying over the length of the sensor electrodes.