Capacitive Proximity Sensor for Sealed Automotive Lamp Switching

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Solution Overview

Problem

Interior automotive lamps are typically operated by mechanical switches, which require openings that can allow liquids and debris to enter, potentially interfering with the lamp's functioning, necessitating a switch-operating mechanism that is impermeable to such materials.

Innovation Solution

The use of a capacitive proximity switch that senses an electric field emitted by a user's finger to operate the lamp without mechanical switches, featuring a lens and housing configuration that is sealed and impermeable to liquids and debris, with a printed circuit board, electrodes, and a reflector to ensure reliable and dust-tight operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a mechanical switch is used to operate the lamp, then the lamp can be controlled to turn on and off, but openings are required that allow liquids and debris to enter the lamp

Engineering Contradiction:
Improvemechanical switch operationVSAvoidliquid and debris entry
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical switch system with a capacitive sensing system. The capacitive sensor detects changes in capacitance caused by proximity of conductive objects (such as fingers) without requiring physical contact or openings. This substitution eliminates the mechanical components that would require openings while maintaining the lamp control function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an electric field as an intermediary between the user and the lamp control system. The capacitive sensor creates an electric field that interacts with conductive objects near the lamp surface, allowing control through field interaction rather than mechanical contact. This intermediary enables control functionality while keeping the lamp enclosure sealed.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If openings are formed in the lamp for mechanical switch features, then the switch can be accessed and operated, but materials such as liquids and debris can enter and interfere with lamp functioning

Engineering Contradiction:
Improveswitch accessibilityVSAvoidlamp functioning reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The mechanical switch system requiring accessible openings is replaced with a capacitive sensing system that operates through the sealed surface. The capacitive sensor detects proximity of conductive objects through the lamp housing material without requiring openings, thereby maintaining both accessibility for operation and reliability by preventing contaminant entry.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the lamp housing surface (lens or housing material) as a flexible interface for capacitive sensing. The electric field penetrates through the sealed housing material to detect changes caused by nearby conductive objects, allowing the sealed shell to serve both protective and interactive functions simultaneously.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If a sealed lamp configuration is used to prevent liquid and debris entry, then reliability is improved, but mechanical switch operation becomes difficult or impossible

Engineering Contradiction:
Improveprotection from liquids and debrisVSAvoidswitch operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The sealed configuration is maintained while replacing mechanical switch operation with capacitive sensing. The capacitive sensor operates through the sealed surface by detecting changes in electrical properties when conductive objects approach, eliminating the need for mechanical access while preserving the protective sealed enclosure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The capacitive sensing system utilizes the lamp housing itself as part of the sensing structure. The housing material serves as both the protective seal and the medium through which the electric field interacts with external objects, allowing the sealed structure to provide both protection and operational interface functionality.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The capacitive proximity switch provides a reliable, sealed, and aesthetically pleasing solution for operating interior automotive lamps, enhancing their durability and functionality by eliminating the need for mechanical switches and preventing the entry of liquids and debris.

Implementation Method 1

The capacitive proximity switch senses an electric field emitted by a user's finger

Methodology Applied
Scientific EffectCapacitive sensing: Capacitance

Implementation Method 2

The capacitive proximity switch senses an electric field emitted by a user's finger

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS10598365B2Proximity sensor switched automotive lamp comprising an electrode to sense an electric field through the sensing location from the facing surface of a lens
Publication Date: 2020.03.24 GRAKON LLC
  • US10598365B2 patent drawing
  • US10598365B2 patent drawing
  • US10598365B2 patent drawing

AI summary

A lamp that includes a lens, an electrode, and a sensing circuit connected to a light source. The lens is spaced apart from the sensing circuit. The forward facing surface of the lens has a sensing location. The electrode has a first portion opposite a second portion. The first portion is connected to the sensing circuit. The second portion is positioned alongside a backward facing surface of the lens. The electrode senses an electric field through the lens at the sensing location. The sensing circuit is configured to turn on the light source when the light source is turned off and the electrode senses the electric field. The sensing circuit is configured to turn off the light source when the light source is turned on and the electrode senses the electric field.