Capacitive Sensor Measurement Using Multi-Cycle Charge Integration

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Solution Overview

Problem

Capacitive sensors face challenges in accurately measuring small capacitance value changes due to limited resolution of A/D converters, leading to quantization errors and difficulty in distinguishing between capacitance values.

Innovation Solution

The method involves performing multiple integration cycles and measuring the voltage sum at the integration capacitor using an A/D converter, where the number of cycles is incrementally increased, allowing for a higher resolution measurement by compensating quantization errors through statistical distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a standard A/D converter is used to measure capacitance values, then the device complexity is low, but the measurement precision is insufficient due to quantization errors

Engineering Contradiction:
Improvecapacitance measurement resolutionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement process is divided into multiple integration cycles, where each cycle accumulates charge on the integration capacitor. By segmenting the measurement into N cycles and summing the voltage readings, the effective resolution is increased by log2(N) bits, allowing precise measurement of small capacitance changes that would be lost in a single conversion cycle.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs periodic integration cycles at a defined frequency, repeatedly charging and discharging the integration capacitor. This periodic action allows multiple measurements to be averaged, reducing quantization errors and improving the signal-to-noise ratio for detecting small capacitance variations.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If multiple integration cycles are performed to improve measurement resolution, then the measurement precision increases, but the productivity decreases due to longer measurement time

Engineering Contradiction:
Improvecapacitance measurement resolutionVSAvoidmeasurement speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The integration capacitor is pre-charged to a known voltage level before each measurement cycle. This preliminary action establishes a consistent starting point for each integration cycle, allowing the system to quickly accumulate the required measurement data without lengthy initialization sequences, thus maintaining high measurement throughput.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The integration process operates continuously with minimal idle time between cycles. The system maintains the integration capacitor in a ready state and performs back-to-back conversion cycles, ensuring that the useful measurement action is continuous rather than intermittent, thereby maximizing measurement productivity.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If the integration capacitor has a large capacitance value to improve measurement of small capacitance changes, then the measurement precision improves, but the device complexity increases

Engineering Contradiction:
Improvedetectability of small capacitance changesVSAvoidintegration capacitor specification complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The integration capacitor serves as an intermediary element that accumulates charge from multiple small capacitance measurements. By using a capacitor with known, large capacitance value, the system converts small, difficult-to-measure capacitance changes into larger, more easily measurable voltage changes across the integration capacitor, effectively amplifying the measurement signal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances measurement resolution and accuracy by compensating for quantization errors, enabling better distinguishability between capacitance values.

Implementation Method 1

the integration capacitor has a known capacitance value CI that is large compared to the capacitance value CM of the capacitive sensor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

an A/D converter measures a voltage UCI of the integration capacitor

Methodology Applied
Scientific EffectElectrical signal conversion:

Data Source

PatentUS11079880B2Method for measuring a capacitance value
Publication Date: 2021.08.03 LEOPOLD KOSTAL GMBH & CO KG
  • US11079880B2 patent drawing
  • US11079880B2 patent drawing

AI summary

A method for measuring a capacitance value of a capacitive sensor uses an integration process involving charge quantities being transferred in successive integration cycles from the capacitive sensor to an integration capacitor. The method includes performing the integration process until the number of integration cycles carried out has reached a number N of integration cycles to be carried out, wherein a starting value NStart is set to N and an end value NEnd is determined. An A/D converter measures a voltage value UCI(N) at the integration capacitor and the voltage value is added to a voltage sum value UTotal. The number N is increased by a value n, where n is at least one and is less than NDiff=NEnd−NStart. The steps are repeated until the number N exceeds the end value NEnd. The ending voltage sum value is indicative of the capacitance value of the capacitive sensor.