Capacitive Sensor Elements for Redundant Collision Detection

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Solution Overview

Problem

Existing sensor systems struggle to provide increased safety and denser monitoring with reliable early detection of potential collisions between sensor elements and bodies or objects, particularly in complex environments with structural interruptions.

Innovation Solution

The method involves simultaneously forming electric fields between a transmitting electrode and multiple receiving electrodes, allowing for the evaluation of all electric fields, and using a common central unit to control multiple sensor elements, enabling redundant detection and analysis of electric fields to enhance safety and monitoring range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple electric fields are formed simultaneously between sensor elements, then collision detection reliability and monitoring density are improved, but system complexity and cost increase

Engineering Contradiction:
Improvecollision detection reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Each sensor element is designed to function both as a transmitting electrode and as a receiving electrode. This multi-functionality allows the system to form multiple electric fields simultaneously using the same physical components, thereby improving collision detection reliability without proportionally increasing system complexity or cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If sensor elements are used for multiple functions (transmitting and receiving), then system coverage and detection capability are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvesensor element versatilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The sensor elements are designed as universal components that can operate in both transmitting and receiving modes. This design approach improves system versatility and coverage while actually simplifying manufacturing compared to having separate dedicated transmitting and receiving elements, as it reduces the total number of components and interconnections required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances collision detection reliability and range, reduces costs by using a single electrode for multiple functions, and allows for efficient control of complex environments with structural interruptions.

Implementation Method 1

capacitive sensor element, the electric field generated by it changing when a body or object approaches

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentEP3394983B1Method for operating a sensor system, sensor element and sensor system
Publication Date: 2025.06.25 ROBERT BOSCH GMBH
  • EP3394983B1 patent drawingFigure 1~4
  • EP3394983B1 patent drawingFigure 5~7
  • EP3394983B1 patent drawingFigure 8~9

AI summary

The invention relates to a method for operating a sensor system (100) comprising at least three sensor elements (1a to 1n) that can be attached to the surface of machines or components, wherein the sensor elements (1a to 1n) have electrodes (11) for creating electrical fields (21 to 39) between electrodes (11) of a different electrical potential, wherein the electrical fields (21 to 39) change when approaching and/or coming into contact with a body (H) or an object, wherein the electrodes (11) act as transmitter electrodes (S) and/or as receiver electrodes (E1 to E6), and wherein the sensor elements (1a to 1n) are controlled successively by a control device (102) in a determined time or positional order.